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-rw-r--r--test/hil/helper/__init__.py4
-rw-r--r--test/hil/helper/hil_health.py380
-rwxr-xr-xtest/hil/helper/hil_lock.py525
-rw-r--r--test/hil/helper/hil_pool_check.py1019
-rwxr-xr-xtest/hil/helper/hil_select.py524
-rw-r--r--test/hil/helper/hil_util.py585
6 files changed, 3037 insertions, 0 deletions
diff --git a/test/hil/helper/__init__.py b/test/hil/helper/__init__.py
new file mode 100644
index 000000000..a080a2f55
--- /dev/null
+++ b/test/hil/helper/__init__.py
@@ -0,0 +1,4 @@
+# Marks helper/ as a REGULAR package. Without this it is only a PEP 420 namespace portion,
+# and a regular package named `helper` anywhere on sys.path wins over it even though
+# test/hil is sys.path[0] -- one transitive pip install would break every HIL entry point
+# at import. `helper` is a real distribution name on PyPI.
diff --git a/test/hil/helper/hil_health.py b/test/hil/helper/hil_health.py
new file mode 100644
index 000000000..92f0accc8
--- /dev/null
+++ b/test/hil/helper/hil_health.py
@@ -0,0 +1,380 @@
+#!/usr/bin/env python3
+# SPDX-License-Identifier: MIT
+"""Shutting a wedged HIL run down: kill what the workers spawned, then report.
+
+A device whose usbfs node is held by a D-state process cannot be freed -- SIGKILL is not
+delivered in uninterruptible sleep -- so the goal is never to fix the rig from here. It is
+to free the runner's single job slot and leave a report naming what survived, instead of
+letting the job sit until GitHub cancels it with nothing to show.
+
+Deliberately shallow. We SIGKILL the process groups the workers spawned, wait a grace,
+and report whoever is still alive; we do not re-scan groups, prove pid ownership or
+escalate through sudo. A root-owned survivor is named in the report for hil_pool_check
+and the usb-kernel-recover skill to deal with -- signalling a pid we cannot prove is ours
+is the worse failure, and the job ceiling backstops whatever this misses.
+
+Everything here is stdlib-only and reads /proc unprivileged (dmesg is restricted on the
+rig), which keeps it importable -- and testable -- on a bare runner.
+"""
+import os
+import signal
+import threading
+import time
+from pathlib import Path
+
+PROC = Path('/proc')
+
+
+# How long to let a SIGKILL land before calling a process a survivor. Generous enough to
+# cover scheduling delay on a loaded rig, short enough that a fleet-wide sweep stays quick.
+CONFIRM_KILL_GRACE = 2.0
+
+
+def _p(*args, **kwargs) -> None:
+ # These run on the free-the-runner path, where stdout can already be a dead pipe (a
+ # dropped ssh session). An unguarded print would raise BrokenPipeError out of
+ # hil_test's inner finally, skipping shutdown_pool AND the report writing.
+ try:
+ print(*args, **kwargs)
+ except (OSError, ValueError):
+ # ValueError, not just OSError: printing to a CLOSED stream raises
+ # "ValueError: I/O operation on closed file", and both hil_pool_check and
+ # hil_test redirect stdout into a StringIO that can be closed under us. Escaping
+ # here skips shutdown_pool/kill_pool_children/os._exit -- stranding the runner,
+ # the exact failure this wrapper exists to prevent.
+ pass
+
+
+def _state(pid_dir: Path) -> str:
+ """The state letter from /proc/<pid>/stat. comm can contain ')', so the field is
+ located from the right rather than by splitting."""
+ # bytes, not read_text(): read_text decodes with the LOCALE encoding, so under LANG=C
+ # (systemd services, self-hosted runners) a non-ASCII comm raises UnicodeDecodeError
+ # and the entry silently vanishes from the scan.
+ stat = (pid_dir / 'stat').read_bytes()
+ return chr(stat[stat.rindex(b')') + 2])
+
+
+def _pids():
+ """/proc pid entries. Yields nothing rather than raising if /proc is unreadable."""
+ try:
+ entries = list(PROC.iterdir())
+ except OSError:
+ return
+ for entry in entries:
+ if entry.name.isdigit():
+ yield entry
+
+
+def d_state_note() -> str:
+ """Pids in uninterruptible sleep, for the report. Never aborts, never blocks.
+
+ A D-state process at start-up is NOT a fault on its own -- a healthy in-flight testusb
+ looks exactly like this, and the rig supports a dev run alongside CI. It is a hint for
+ whoever reads a red cell below. Diagnosis proper is hil_pool_check and the
+ usb-kernel-recover skill; this is one line, not a probe."""
+ stuck = []
+ for d in PROC.glob('[0-9]*'):
+ try:
+ if _state(d) == 'D':
+ stuck.append(d.name)
+ except (OSError, ValueError, IndexError):
+ pass # raced with exit, or /proc is restricted: not our problem here
+ if not stuck:
+ return ''
+ return (f'{len(stuck)} process(es) in D state when this run started: '
+ f'{sorted(stuck)[:10]}')
+
+
+def shutdown_pool(pool, grace: float = 30) -> bool:
+ """terminate() a worker Pool without ever blocking forever.
+
+ multiprocessing joins its workers unbounded (util.py _exit_function terminate()s the
+ daemonic ones, then calls p.join() -- no timeout -- on every remaining active child,
+ CPython 3.13.5), and a worker in uninterruptible sleep never
+ reaps -- so terminate() itself hangs, taking the runner's only job slot with it. False
+ when the pool refuses to die within `grace` (the caller must then abandon it); a
+ terminate() that *raises* counts as failure too, the pool being just as alive."""
+ outcome = {}
+
+ def _term():
+ try:
+ pool.terminate()
+ outcome['ok'] = True
+ except BaseException as e: # noqa: BLE001 - any failure means the pool is still up
+ # Say what happened: Pool._terminate_pool really can raise (CPython:
+ # AssertionError 'Cannot have cache with result_handler not alive'), and a
+ # swallowed one is indistinguishable from an unkillable D-state worker.
+ outcome['err'] = e
+ _p(f'warning: Pool.terminate() raised {type(e).__name__}: {e}', flush=True)
+
+ t = threading.Thread(target=_term, daemon=True)
+ t.start()
+ t.join(grace)
+ # Decide on the thread, not the dict: _term may set outcome['ok'] after join(grace)
+ # expired, reporting a merely-slow terminate as success on one read and abandoned on
+ # another. Still inside terminate() == not shut down.
+ if t.is_alive():
+ return False
+ return outcome.get('ok', False)
+
+
+def child_procs(pids) -> dict:
+ """{ancestor pid in `pids`: [(descendant pid, its pgid), ...]}, from ONE walk of /proc.
+
+ DESCENDANTS, not direct children: a worker's usbtest.py spawns its recovery flasher
+ through run_cmd (own session), so it is a GRANDCHILD that a direct-child sweep misses
+ and a kill mid-recovery would orphan on the probe. pgid comes back too because the two
+ kinds of child need different signals (see kill_pool_children)."""
+ wanted = set(pids)
+ by_parent: dict = {} # ppid -> [(pid, pgid), ...] for EVERY process
+ for entry in _pids():
+ try:
+ stat = (entry / 'stat').read_bytes()
+ except OSError:
+ continue # exited between the scan and the read, or not readable
+ # comm (field 2) is parenthesised and may contain spaces and ')' -- so split only
+ # what follows the LAST ')': state, ppid, pgrp, ...
+ try:
+ fields = stat[stat.rindex(b')') + 2:].split()
+ ppid, pgid = int(fields[1]), int(fields[2])
+ except (ValueError, IndexError):
+ continue # truncated or unparsable stat line
+ by_parent.setdefault(ppid, []).append((int(entry.name), pgid))
+ out: dict = {}
+ for root in wanted:
+ todo = list(by_parent.get(root, []))
+ while todo:
+ pid, pgid = todo.pop()
+ out.setdefault(root, []).append((pid, pgid))
+ todo += by_parent.get(pid, [])
+ return out
+
+
+def _pool_procs(pool, extra) -> list:
+ """The pool's worker Process objects, plus each extra's own process.
+
+ Manager() runs in its own child process and inherits the same descriptors as the
+ workers, so leaving it behind defeats the point: os._exit skips its finalizer."""
+ procs = list(getattr(pool, '_pool', []) or [])
+ for e in extra:
+ procs.append(getattr(e, '_process', e))
+ return procs
+
+
+
+
+def kill_worker_children(pool, *extra) -> int:
+ """SIGKILL what the pool's workers spawned; returns how many SURVIVED.
+
+ For the TIMEOUT path only. On the normal path each worker has already run
+ kill_own_children() and retired (maxtasksperchild=1), so this walks fresh idle workers
+ and finds nothing -- measured: 4 tasks, zero overlap with the pool at sweep time.
+
+ Call it BEFORE shutdown_pool(): terminate() reaps the (interruptible) worker and its
+ flasher is reparented to init, erasing the ppid link this matches on. Signalling the
+ worker's own group instead cannot work -- a forked pool worker inherits OUR group
+ (CPython 3.13.5 multiprocessing never setsid/setpgid) and run_cmd gives every flasher
+ a session of its own.
+
+ TWO passes because our SIGKILL can fail an in-flight flash and the worker then retries
+ in a fresh session, which one /proc snapshot misses. `seen` stops a pid signalled in
+ pass 1 being confirmed twice.
+ """
+ seen: set = set()
+ total = 0
+ for i in range(2):
+ if i:
+ time.sleep(0.5)
+ procs = _pool_procs(pool, extra)
+ total += _kill_kids(
+ child_procs(getattr(p, 'pid', None) for p in procs if p is not None), seen)
+ return total
+
+
+def kill_own_children() -> int:
+ """SIGKILL what THIS process spawned. Returns how many survived.
+
+ For the worker to call before it returns. maxtasksperchild=1 retires it the moment the
+ task ends, reparenting its children to init, so main()'s sweep walks fresh idle workers
+ and finds nothing (measured over 4 tasks: zero overlap, sweep 0, 4 strays alive).
+ Inside the worker the ppid link is still live.
+ """
+ return _kill_kids(child_procs([os.getpid()]), set())
+
+
+def _kill_kids(kids: dict, seen: set) -> int:
+ """SIGKILL every pid in a ppid-tree snapshot; return how many survived.
+
+ Every pid here is a DESCENDANT of a process we own, so it is ours by construction -- no
+ argv identity check, because we never signal anything we did not discover through our
+ own ppid tree.
+ """
+ try:
+ own = os.getpgid(0)
+ except OSError:
+ own = None # cannot tell our own group apart: never killpg, signal pids only
+ # One list: every pid here is a DESCENDANT of one of our own workers, so it is ours by
+ # construction -- no argv identity check needed, because we never signal anything we
+ # did not discover through our own ppid tree.
+ touched: list = []
+ for children in kids.values():
+ for cpid, cpgid in children:
+ if cpid in seen:
+ continue # a previous pass already signalled it
+ seen.add(cpid)
+ try:
+ if own is not None and cpgid != own:
+ # A run_cmd child: its own session, so one killpg also reaps what it
+ # spawned. Recorded because killpg cannot report a partial kill.
+ os.killpg(cpgid, signal.SIGKILL)
+ else:
+ # Shares our group (a plain subprocess.run), so killpg would take
+ # down the whole run -- it is signalled by pid in _kill_and_confirm.
+ pass
+ touched.append(cpid)
+ except PermissionError:
+ # NOT "already gone": the signal did not land, so this pid MUST still be
+ # confirmed, or the one case this handler exists for (an all-root session:
+ # the sudo wrapper died, its root members did not) is the one case that
+ # never reaches the report.
+ touched.append(cpid)
+ except ProcessLookupError:
+ pass # already gone
+ except OSError:
+ pass
+ # Both paths need confirming: a killpg'd flasher and a same-group mtype blocked on a
+ # wedged device are both in D state, and os.kill reported success on either.
+ denied = _kill_and_confirm(touched)
+ if denied:
+ _p(f'warning: could not kill {sorted(denied)}; they still hold whatever they '
+ f'had open (probe, usbfs node) into the next job', flush=True)
+ # SURVIVORS, not the signalled-child count: the caller needs to know the rig is dirty
+ # for the next job, and a count of what we successfully signalled cannot tell it that.
+ # (They are different units anyway -- a killpg is counted once per child sharing the
+ # group -- so the old return was never comparable to anything.)
+ return len(denied)
+
+
+def _kill_and_confirm(pids) -> list:
+ """SIGKILL every pid, then return those STILL alive after ONE grace window.
+
+ SIGKILL is QUEUED, not delivered, for a task in uninterruptible sleep -- and testusb
+ waits in a plain wait_for_completion() with no timeout (v6.12.96 usbtest.c:1404;
+ usb_sg_wait, message.c:765), so that is the normal state of a healthy in-flight case
+ too. os.kill returning success proves nothing; only the recheck does. It is also
+ asynchronous, so probing immediately reports a process we just killed as a survivor
+ (measured: 11 of 20 plain `sleep`s with no grace).
+
+ Signal all, then poll the set against ONE shared deadline: per-pid windows made this
+ scale with stray count, minutes on a convoy. A pid we cannot signal is reported, never
+ sudo-killed.
+ """
+ pending = []
+ for pid in pids:
+ try:
+ os.kill(pid, signal.SIGKILL)
+ except ProcessLookupError:
+ continue # already gone
+ except OSError:
+ pass # EPERM (root-owned): it stays, and the poll below reports it
+ pending.append(pid)
+
+ deadline = time.monotonic() + CONFIRM_KILL_GRACE
+ while True:
+ alive = []
+ for pid in pending:
+ try:
+ os.kill(pid, 0)
+ except ProcessLookupError:
+ continue # ESRCH: genuinely gone
+ except OSError:
+ pass # EPERM: it exists; the state check decides
+ try:
+ # a ZOMBIE answers kill(pid, 0) too: dead, merely unreaped. Not a survivor.
+ if _state(PROC / str(pid)) == 'Z':
+ continue
+ except (OSError, ValueError, IndexError):
+ continue # unreadable: assume gone rather than cry wolf
+ alive.append(pid)
+ pending = alive
+ if not pending or time.monotonic() >= deadline:
+ return pending # outlasted SIGKILL: D state, or not ours to kill
+ time.sleep(0.02)
+
+
+def kill_pool_children(pool, *extra) -> int:
+ """SIGKILL the pool's worker processes themselves. Returns how many are STILL ALIVE
+ after the grace -- not how many were signalled.
+
+ Survivors, not signals: the caller turns this number into "power-cycle the host", so
+ counting signals would send someone to a hypervisor over workers that all died.
+
+ Call after a shutdown_pool() that returned False, and after kill_worker_children().
+ A D-state worker ignores SIGKILL, but every other worker dies and drops the inherited
+ descriptors -- a survivor holds the runner's stdout pipe open and the runner waits for
+ EOF even after we exit, so the early exit would not free the job slot."""
+ killed_procs: list = []
+ for proc in _pool_procs(pool, extra):
+ try:
+ # Process.kill(), never a raw pid: multiprocessing's _send_signal re-checks
+ # `self.returncode is None` first, so once shutdown_pool's thread has reaped a
+ # worker this is a no-op instead of signalling a pid the OS may have recycled.
+ # os.pidfd_open(proc.pid) is worse: it skips that guard entirely.
+ if proc is None or not proc.is_alive():
+ continue
+ proc.kill()
+ killed_procs.append(proc)
+ except (OSError, AttributeError, ValueError):
+ continue # already reaped, never started, or not a real process
+ # Re-check the Process objects, never the pids collected a moment ago: shutdown_pool's
+ # thread is STILL join()ing workers, so a pid killed here can be reaped and RECYCLED
+ # before _kill_and_confirm signals it -- and on EPERM that escalates to `sudo -n kill
+ # -9 <stale pid>`, killing an unrelated ROOT process as the last act before os._exit.
+ killed_pids = []
+ for proc in killed_procs:
+ try:
+ if proc.is_alive() and proc.pid is not None:
+ killed_pids.append(proc.pid)
+ except (OSError, AttributeError, ValueError):
+ continue
+ # SIGKILL is asynchronous and a D-state task ignores it: only a confirmed survivor
+ # justifies the caller's power-cycle wording
+ return len(_kill_and_confirm(killed_pids)) if killed_pids else 0
+
+
+def write_timeout_report(report_dir: Path, boards, secs: int, md_name: str,
+ banner: str = '', prefix: str = '') -> None:
+ """Leave a report behind when the worker pool has to be abandoned.
+
+ map_async is all-or-nothing, so a timeout loses every per-board result and the report
+ dir would stay empty with no reason for the failure. Any prior attempt's markdown is
+ kept below the banner."""
+ # `prefix` carries the preflight rig-health verdict: the timeout aborts before
+ # accumulate_report, so without it the report loses the one line saying WHY the pool
+ # never finished. The '\n' stops Markdown lazy continuation pulling the banner into
+ # the blockquote.
+ try:
+ # Built INSIDE the try: a roster entry without a 'name' key raises KeyError while
+ # assembling the board list, and outside the try that escaped and stranded the
+ # runner -- which is exactly what the broad handler below exists to prevent.
+ head = (prefix + '\n' if prefix else '') + (banner or (
+ f'**HIL run abandoned: worker pool timed out after {secs}s.**\n\n'
+ f'No per-board results could be collected for this attempt, so the '
+ f'table below (if any) is from an earlier one. Boards dispatched:\n\n'
+ + '\n'.join(f'- {b.get("name", "?")}' for b in boards) + '\n'))
+ report_dir.mkdir(parents=True, exist_ok=True)
+ md_path = report_dir / md_name
+ # Its own handler so it cannot take the write down with it: a report torn by an
+ # attempt killed mid-write raises UnicodeDecodeError (a ValueError, and prior
+ # reports always contain status emoji), which under a shared try skipped the write
+ # entirely. Losing the old table is a nicety; losing the banner is the failure.
+ try:
+ prior = md_path.read_text(encoding='utf-8') if md_path.is_file() else ''
+ except (OSError, ValueError):
+ prior = ''
+ md_path.write_text(head + (f'\n{prior}' if prior else ''), encoding='utf-8')
+ except Exception as e: # noqa: BLE001
+ # Deliberately broad: this is the first statement of the pool-abandon path, so ANY
+ # escape skips kill_pool_children and os._exit and strands the runner.
+ _p(f'warning: cannot write {md_name} to {report_dir}: {e}', flush=True)
diff --git a/test/hil/helper/hil_lock.py b/test/hil/helper/hil_lock.py
new file mode 100755
index 000000000..7757ef17d
--- /dev/null
+++ b/test/hil/helper/hil_lock.py
@@ -0,0 +1,525 @@
+#!/usr/bin/env python3
+# SPDX-License-Identifier: MIT
+"""Board locks + controller permits for the TinyUSB HIL rig.
+
+Board locks are kernel flocks in BOARD_LOCK_DIR arbitrating hardware access
+between dev sessions and CI's hil_test.py (never stop the actions-runner).
+Controller permits are in-process semaphores budgeting flashes and usbtest
+batteries per host controller; they have no CLI meaning. The CLI below
+(hold/release/status) manages board locks only.
+"""
+import argparse
+import fcntl
+import json
+import os
+import re
+import select
+import signal
+import sys
+import time
+
+sys.path.insert(0, os.path.dirname(os.path.dirname(os.path.abspath(__file__)))) # helper/ scripts import via the test/hil root
+from helper import hil_util
+
+BOARD_LOCK_DIR = '/tmp/tinyusb-hil-locks'
+CI_REASON = 'hil_test.py' # release-protected holder tag (release refuses to kill it)
+PROTECTED_REASONS = {CI_REASON, 'pool_check'} # cmd_release refuses to SIGTERM these holders
+PROFILE = os.environ.get('HIL_PROFILE') == '1'
+
+
+def lock_path(board: str) -> str:
+ return os.path.join(BOARD_LOCK_DIR, f'{board}.lock')
+
+
+def flock_nb(board: str):
+ """Open-or-create the lock file WITHOUT truncating (a losing racer must not
+ wipe the winner's record) and take LOCK_EX|LOCK_NB. Returns the open handle;
+ raises OSError when the flock is held elsewhere (handle already closed)."""
+ fd = os.open(lock_path(board), os.O_RDWR | os.O_CREAT, 0o666)
+ fh = os.fdopen(fd, 'r+')
+ try:
+ fcntl.flock(fh, fcntl.LOCK_EX | fcntl.LOCK_NB)
+ except OSError:
+ fh.close()
+ raise
+ return fh
+
+
+def write_record(fh, reason: str) -> bool:
+ """Holder record; the flock itself is already held. Returns False on a write failure:
+ acquire_board_lock stays best-effort (the flock is the authority), but cmd_hold aborts
+ -- a hold whose record is missing is invisible to status/release."""
+ try:
+ fh.truncate(0)
+ fh.seek(0)
+ json.dump({'pid': os.getpid(), 'reason': reason,
+ 'since': time.strftime('%Y-%m-%dT%H:%M:%S%z')}, fh)
+ fh.flush()
+ return True
+ except OSError:
+ return False
+
+
+def clear_record(fh) -> None:
+ """Clear our record before dropping the flock so records stay truthful."""
+ try:
+ fh.truncate(0)
+ except OSError:
+ pass
+
+
+def read_record(board: str):
+ try:
+ with open(lock_path(board)) as f:
+ return json.load(f)
+ except (OSError, ValueError):
+ return None
+
+
+# --- per-board dev-session locks ------------------------------------------
+def acquire_board_lock(board_name, reason=CI_REASON):
+ """Take this board's flock for the duration of its flash+test.
+ Returns an open file handle (keep it referenced; closing releases it),
+ or None when HIL_NO_BOARD_LOCK=1 or the lock dir is unusable (fail-open:
+ locking must never break a test run by itself).
+ Raises RuntimeError only when another session holds the board."""
+ import fcntl
+ if os.environ.get('HIL_NO_BOARD_LOCK') == '1':
+ return None # user-authorized bypass — see hil skill
+ try:
+ os.makedirs(BOARD_LOCK_DIR, exist_ok=True)
+ fd = os.open(os.path.join(BOARD_LOCK_DIR, f'{board_name}.lock'),
+ os.O_RDWR | os.O_CREAT, 0o666)
+ fh = os.fdopen(fd, 'r+')
+ except OSError as e:
+ # odd lock dir (perms, path collision): proceed unlocked, but say so —
+ # a silent fail-open is indistinguishable from the intentional bypass
+ print(f'warning: board lock unavailable for {board_name} ({e}); proceeding unlocked',
+ flush=True)
+ return None
+ try:
+ fcntl.flock(fh, fcntl.LOCK_EX | fcntl.LOCK_NB)
+ except OSError:
+ try:
+ info = fh.read(500).strip()
+ except (OSError, UnicodeDecodeError):
+ info = ''
+ fh.close()
+ raise RuntimeError(f'board locked: {info or "unknown holder"}')
+ # announce ourselves so the other side's conflict message is truthful;
+ # best-effort — the flock itself is already held
+ try:
+ fh.truncate(0)
+ fh.seek(0)
+ json.dump({'pid': os.getpid(), 'reason': reason,
+ 'since': time.strftime('%Y-%m-%dT%H:%M:%S%z')}, fh)
+ fh.flush()
+ except OSError:
+ pass
+ return fh
+
+
+# Per-host-controller concurrency (see controller_of/controller_slot below): a usbtest
+# battery saturates its DUT's host controller, so batteries and flashes are budgeted per
+# controller. The 4/2 defaults trade ~3.5 min on the usbtest leg for bandwidth margin on
+# the shared leaf-hub uplinks, where battery case failures were observed from 12/8
+# (profiled 2026-07-13/14: 22.2/14.3/12.5/10.8 min at usbtest width 1/2/3/4, plateau
+# after). Raise per run via HIL_FLASH_PARALLEL/HIL_USBTEST_PARALLEL.
+# - uPD720201 cards need firmware >= 2.0.2.6 (RAM-uploaded, reloads every power cycle):
+# the ROM firmware dies under battery + re-enumeration churn.
+# - a marginal DUT port bouncing during concurrent batteries can kill a uPD720201 ("xHCI
+# host not responding to stop endpoint command"): fix the port/cable or pull the board
+# -- lowering the widths does not fix a bad port (2026-07-16, every death).
+FLASH_PARALLEL = hil_util.pos_int_env('HIL_FLASH_PARALLEL', 4)
+USBTEST_PARALLEL = hil_util.pos_int_env('HIL_USBTEST_PARALLEL', 2)
+CONTROLLER_SLOTS = 12 # lock slots; controllers are assigned to slots on first sight
+# Bound on ONE permit wait. Generous: a real queue behind a slow board is normal,
+# and this only has to beat the pool guard so a leaked permit cannot consume it.
+PERMIT_TIMEOUT = hil_util.pos_int_env('HIL_PERMIT_TIMEOUT', 900)
+# CONTROLLER_SLOTS + 1 entries each, built by make_permit_sems: UNKNOWN_SLOT indexes the
+# extra one. Sized to CONTROLLER_SLOTS instead, the first unresolved board IndexErrors
+# inside a pool worker -- which now surfaces through drain_pool as a worker-raise (the
+# finished boards survive), but still loses this board and aborts the run.
+usbtest_sems = None # per-slot usbtest-battery permits
+flash_sems = None # per-slot flash permits
+controller_map = None # shared dict: 'pci:<addr>' -> slot, 'uid:<uid>' -> pci addr cache
+controller_meta = None # guards slot assignment in controller_map
+controller_hints = {} # static uid -> pci from the last run's cache (read-only per worker)
+
+
+log = print # hil_test.init_worker points this at log_line via init_scheduling
+
+
+def init_scheduling(b_sems, f_sems, cmap, cmeta, hints, log_fn=None):
+ """Install per-worker scheduling state (called from hil_test.init_worker)."""
+ global usbtest_sems, flash_sems, controller_map, controller_meta, controller_hints, log
+ usbtest_sems, flash_sems = b_sems, f_sems
+ controller_map, controller_meta, controller_hints = cmap, cmeta, hints
+ if log_fn is not None:
+ log = log_fn
+
+
+# -------------------------------------------------------------
+# Per-controller scheduling
+# -------------------------------------------------------------
+def controller_of(uid: str):
+ """Resolve a DUT uid to its root host controller's PCI address, or None when it cannot
+ be resolved — the device is not enumerated (e.g. parked in board_test firmware with USB
+ off), or sysfs would not answer. Successful resolutions are cached — cabling does not
+ change mid-run. Dual-port parts (e.g. CH32V307 usbhs/usbfs variants) share one uid and
+ one cache entry: budgeting is only exact when both ports sit on the same controller
+ (true on this rig)."""
+ if controller_map is None:
+ return None
+ cached = controller_map.get(f'uid:{uid}')
+ if cached:
+ return cached
+ # vid='cafe' first: the target is always a TinyUSB DUT, and the VID is a lock-free
+ # descriptor field. Without it this read every probe's and hub's `serial` -- the
+ # attribute served under device_lock -- so a HEALTHY peer mid-usbtest would strand a
+ # reader here and spend one of this worker's four blindness credits.
+ devs, _ = hil_util.usb_scan(vid='cafe', serial=uid)
+ for dev in devs:
+ busnum = hil_util.read_sysfs(os.path.join(dev['dir'], 'busnum'))
+ if busnum is None or busnum is hil_util.SYSFS_UNKNOWN:
+ continue
+ try:
+ root = os.path.realpath(f'/sys/bus/usb/devices/usb{int(busnum)}')
+ except ValueError:
+ continue
+ m = re.findall(r'[0-9a-f]{4}:[0-9a-f]{2}:[0-9a-f]{2}\.[0-9a-f]', root)
+ if m:
+ controller_map[f'uid:{uid}'] = m[-1]
+ return m[-1]
+ return None
+
+
+def controller_slot(pci: str) -> int:
+ """Map a controller PCI address to a lock slot (assigned on first sight)."""
+ key = f'pci:{pci}'
+ with controller_meta:
+ slot = controller_map.get(key)
+ if slot is None:
+ slot = controller_map.get('nslots', 0)
+ if slot >= CONTROLLER_SLOTS:
+ slot = 0 # more controllers than slots: overflow shares slot 0 (safe, over-serialized)
+ else:
+ controller_map['nslots'] = slot + 1
+ controller_map[key] = slot
+ return slot
+
+
+# Unresolved boards budget in a slot of their OWN, one past the real ones, and that slot
+# holds exactly ONE permit whatever the per-controller width is. Neither neighbour works:
+# a permit on every slot (the old fail-closed rule) serialized the whole fleet the moment
+# a worker went blind, while a full private budget let unknown boards run a second
+# controller's worth of batteries on top of the resolved ones -- doubling the load on
+# whichever physical controller they actually sit on, which is the saturation the
+# uPD720201 deaths above are attributed to. Width 1 caps the over-subscription at +1.
+UNKNOWN_SLOT = CONTROLLER_SLOTS
+
+
+def make_permit_sems(semaphore, width: int) -> list:
+ """One semaphore per controller slot at `width`, plus the unknown bucket at 1."""
+ return [semaphore(width) for _ in range(CONTROLLER_SLOTS)] + [semaphore(1)]
+
+
+class controller_permit:
+ """Context manager: one permit from `sems` on the board's controller slot. An
+ unresolved controller budgets in UNKNOWN_SLOT, which admits one at a time: unresolved
+ boards serialize against each other, never against the whole rig, and never add a
+ second full budget to a controller. `warn_unknown` logs that fallback (used by
+ usbtest, where the device is expected to be enumerated by the caller)."""
+ def __init__(self, sems, uid: str, warn_unknown: bool = False):
+ self.sems = sems
+ self.slots = None
+ self.uid = uid
+ # what __enter__ actually ACQUIRED. Not the same as self.slots: a bounded acquire
+ # that times out is skipped on purpose, and releasing it anyway would add a permit
+ # that was never taken -- multiprocessing semaphores are unbounded, so the width
+ # grows for the rest of the run, on the controller throttle that exists to keep
+ # concurrent batteries from killing the uPD720201 xHCI.
+ self.taken: list = []
+ if sems is None:
+ return
+ # Hint FIRST for flash budgeting: a mis-budgeted flash is harmless, and the board
+ # is usually parked in board_test with USB off at this point, so controller_of
+ # cannot resolve it anyway -- it just walks the whole bus to say so, once per
+ # flash permit (~14 examples x ~21 boards a leg), each walk spawning a bounded
+ # reader per device. usbtest still resolves for real (warn_unknown), and by then
+ # the DUT is enumerated, so that walk succeeds and caches.
+ pci = None if warn_unknown else controller_hints.get(uid)
+ if pci is None:
+ pci = controller_of(uid)
+ if pci is None and warn_unknown:
+ log(f'warning: cannot resolve {uid} to a host controller'
+ f'{hil_util.sysfs_blind_note()}; budgeting it in the unknown bucket')
+ self.slots = [controller_slot(pci) if pci else UNKNOWN_SLOT]
+
+ def __enter__(self):
+ if self.slots:
+ t0 = time.monotonic()
+ taken = self.taken = []
+ try:
+ for s in self.slots:
+ # BOUNDED. multiprocessing semaphores are NOT released when a holder
+ # dies, and the pool sweep SIGKILLs workers -- so a permit lost that
+ # way would block every later worker on this controller forever, and
+ # boards unrelated to the wedge would burn the whole pool guard. On
+ # expiry proceed over-subscribed and say so: a slower controller is a
+ # far better failure than a hung run.
+ if not self.sems[s].acquire(timeout=PERMIT_TIMEOUT):
+ log(f'warning: waited {PERMIT_TIMEOUT}s for a permit on slot {s} '
+ f'(uid {self.uid}); a holder probably died without releasing '
+ f'it -- proceeding over-subscribed')
+ continue
+ taken.append(s)
+ # inside the try: a failed __enter__ never gets its __exit__, so a raise
+ # here (e.g. broken stdout) must still release the permits
+ if PROFILE and time.monotonic() - t0 > 1.0:
+ log(f'[prof] permit wait {time.monotonic() - t0:.1f}s '
+ f'(uid {self.uid}, slots {self.slots})')
+ except BaseException:
+ for s in reversed(taken):
+ self.sems[s].release()
+ raise
+ return self
+
+ def __exit__(self, *exc):
+ if self.slots:
+ for s in reversed(self.taken):
+ self.sems[s].release()
+ self.taken = []
+ return False
+
+
+def flash_permit(uid: str) -> controller_permit:
+ return controller_permit(flash_sems, uid)
+
+
+def usbtest_permit(uid: str) -> controller_permit:
+ return controller_permit(usbtest_sems, uid, warn_unknown=True)
+
+
+# --- operator CLI (hold/release/status) ------------------------------------
+def boards_from_config(config: str) -> list:
+ """All board names, INCLUDING boards-skip: `hold --all` guards rig-wide
+ operations, and parked boards can still be touched (pool_check -b names them
+ explicitly), so a rig-wide hold that skipped them would leave a gap."""
+ try:
+ with open(config) as f:
+ cfg = json.load(f)
+ return [b['name'] for b in cfg['boards'] + cfg.get('boards-skip', [])]
+ except (OSError, ValueError, KeyError) as e:
+ print(f'ERROR: cannot read board roster {config}: {e}', file=sys.stderr)
+ sys.exit(1)
+
+
+def is_locked(board: str) -> bool:
+ """True if the recorded holder process is still alive.
+
+ Deliberately never touches the flock: even a momentary probe lock would
+ make a concurrent acquirer's LOCK_NB attempt fail spuriously. The flock
+ taken by acquirers themselves stays the only authority."""
+ info = read_record(board)
+ pid = info.get('pid') if isinstance(info, dict) else None
+ if not isinstance(pid, int) or pid <= 0:
+ return False
+ try:
+ os.kill(pid, 0)
+ except ProcessLookupError:
+ return False
+ except PermissionError:
+ return True # alive but owned by another user (e.g. the CI runner)
+ return True
+
+
+def cmd_hold(boards, reason):
+ os.makedirs(BOARD_LOCK_DIR, exist_ok=True)
+ # No pre-check: the holder's own LOCK_NB flock is the only authority, since a recorded
+ # pid may be stale or recycled. The holder signals success through this pipe because a
+ # generic is_locked() poll would be fooled by a RIVAL invocation's flock — only the
+ # holder knows whether it won every board.
+ r_fd, w_fd = os.pipe()
+ pid = os.fork()
+ if pid > 0:
+ os.close(w_fd)
+ os.waitpid(pid, 0) # reap intermediate child
+ ready, _, _ = select.select([r_fd], [], [], 10)
+ ok = bool(ready) and os.read(r_fd, 1) == b'1'
+ os.close(r_fd)
+ if ok:
+ print(f'held: {", ".join(boards)}')
+ return 0
+ for b in boards:
+ info = read_record(b)
+ if info:
+ print(f'ERROR: {b} locked: {info}', file=sys.stderr)
+ print('ERROR: holder failed to acquire locks', file=sys.stderr)
+ return 1
+ # intermediate child: detach, then spawn the actual holder
+ os.setsid()
+ if os.fork() > 0:
+ os._exit(0)
+ # holder (grandchild): acquire all flocks, signal the parent, sleep until killed
+ os.close(r_fd)
+ # Keep the success pipe clear of fds 0-2: invoked with stdio closed, os.pipe() can
+ # land there and the dup2 loop below would clobber it.
+ if w_fd <= 2:
+ w_fd = fcntl.fcntl(w_fd, fcntl.F_DUPFD, 3)
+ # Detach stdio: a `hold` whose output is captured must see EOF when the front-end
+ # exits — the immortal holder must not keep that pipe open.
+ devnull = os.open(os.devnull, os.O_RDWR)
+ for std_fd in (0, 1, 2):
+ os.dup2(devnull, std_fd)
+ if devnull > 2:
+ os.close(devnull)
+ try:
+ handles = []
+ for b in boards:
+ fh = flock_nb(b)
+ if not write_record(fh, reason):
+ raise OSError(f'cannot write holder record for {b}')
+ handles.append(fh)
+ except OSError:
+ try:
+ os.write(w_fd, b'0')
+ except OSError:
+ pass
+ os._exit(1) # lost a race; parent reports the failure
+ os.write(w_fd, b'1')
+ os.close(w_fd)
+
+ def _bow_out(*_):
+ # clear the records before dying so read_record/status stay truthful (the kernel
+ # drops the flocks themselves on exit either way)
+ for h in handles:
+ clear_record(h)
+ os._exit(0)
+
+ signal.signal(signal.SIGTERM, _bow_out)
+ while True:
+ signal.pause()
+
+
+def cmd_release(boards):
+ rc = 0
+ victims = set()
+ for b in boards:
+ try:
+ fd = os.open(lock_path(b), os.O_RDWR)
+ except OSError:
+ continue # no lock file (or another user's): nothing we can release
+ fh = os.fdopen(fd, 'r+')
+ try:
+ fcntl.flock(fh, fcntl.LOCK_EX | fcntl.LOCK_NB)
+ except OSError:
+ # flock genuinely held — never SIGTERM on a mere pid record: the pid may be
+ # recycled, or a live worker that already moved on.
+ fh.close()
+ info = read_record(b) or {}
+ pid = info.get('pid')
+ reason = info.get('reason')
+ if reason in PROTECTED_REASONS:
+ print(f'ERROR: {b} is mid-test by {reason} (pid {pid}) — not killing it; '
+ 'wait for it to finish', file=sys.stderr)
+ rc = 1
+ elif isinstance(pid, int) and pid > 0:
+ victims.add(pid)
+ else:
+ print(f'ERROR: {b} is held but its record is unreadable', file=sys.stderr)
+ rc = 1
+ continue
+ # flock was free: only a stale record remained — clear it
+ clear_record(fh)
+ fh.close()
+ for holder in sorted(victims):
+ try:
+ os.kill(holder, signal.SIGTERM)
+ print(f'released holder pid {holder}')
+ except ProcessLookupError:
+ pass
+ except PermissionError:
+ print(f'ERROR: holder pid {holder} belongs to another user — cannot signal it',
+ file=sys.stderr)
+ rc = 1
+ time.sleep(0.3)
+ still = [b for b in boards if is_locked(b)]
+ if still:
+ print(f'ERROR: still locked: {", ".join(still)}', file=sys.stderr)
+ return 1
+ return rc
+
+
+def cmd_status():
+ if not os.path.isdir(BOARD_LOCK_DIR):
+ print('no locks')
+ return 0
+ any_locked = False
+ for fn in sorted(os.listdir(BOARD_LOCK_DIR)):
+ if not fn.endswith('.lock'):
+ continue
+ b = fn[:-5]
+ if is_locked(b):
+ any_locked = True
+ print(f'{b}: {read_record(b)}')
+ if not any_locked:
+ print('no locks')
+ return 0
+
+
+_CLI_USAGE = """Per-board advisory locks for the HIL rig.
+
+Arbitrates board access between dev sessions and CI's hil_test.py without
+stopping the actions-runner. Locks are kernel flocks: the kernel releases
+them automatically when the holder process dies, and holders clear their
+lock-file record on release so records stay truthful (/tmp also clears on
+reboot).
+
+Usage:
+ hil_lock.py hold BOARD [BOARD...] --reason TEXT
+ hil_lock.py hold --all [--config CONFIG.json] --reason TEXT
+ hil_lock.py release BOARD [BOARD...] | release --all
+ hil_lock.py status
+
+A holder process holds ALL boards given in one `hold` call; releasing any of
+them kills that holder and releases all of its boards.
+"""
+
+
+def main():
+ ap = argparse.ArgumentParser(description=_CLI_USAGE,
+ formatter_class=argparse.RawDescriptionHelpFormatter)
+ sub = ap.add_subparsers(dest='cmd', required=True)
+ p_hold = sub.add_parser('hold')
+ p_hold.add_argument('boards', nargs='*')
+ p_hold.add_argument('--all', action='store_true')
+ p_hold.add_argument('--config',
+ default=os.path.join(os.path.dirname(os.path.dirname(os.path.abspath(__file__))),
+ 'tinyusb.json'),
+ help='board roster JSON (default: tinyusb.json in test/hil, one level above this script)')
+ p_hold.add_argument('--reason', required=True)
+ p_rel = sub.add_parser('release')
+ p_rel.add_argument('boards', nargs='*')
+ p_rel.add_argument('--all', action='store_true')
+ sub.add_parser('status')
+ a = ap.parse_args()
+ if a.cmd == 'hold':
+ boards = boards_from_config(a.config) if a.all else a.boards
+ if not boards:
+ ap.error('no boards given (name boards or use --all)')
+ sys.exit(cmd_hold(boards, a.reason))
+ if a.cmd == 'release':
+ if a.all:
+ boards = ([fn[:-5] for fn in os.listdir(BOARD_LOCK_DIR) if fn.endswith('.lock')]
+ if os.path.isdir(BOARD_LOCK_DIR) else [])
+ else:
+ boards = a.boards
+ if not boards:
+ ap.error('no boards given (name boards or use --all)')
+ sys.exit(cmd_release(boards))
+ sys.exit(cmd_status())
+
+
+if __name__ == '__main__':
+ main()
diff --git a/test/hil/helper/hil_pool_check.py b/test/hil/helper/hil_pool_check.py
new file mode 100644
index 000000000..371aff1e1
--- /dev/null
+++ b/test/hil/helper/hil_pool_check.py
@@ -0,0 +1,1019 @@
+#!/usr/bin/env python3
+"""Quick HIL pool health check.
+
+For every board in the rig's HIL config: is the flash probe on the USB bus, does a
+light example flash, and does the board's USB device (uid) come back up? Missing
+firmware is BUILT on the spot (tools/build.py, idf.py for espressif; one get_deps
+retry) — never skipped; --no-build opts out. Applies only per-device-safe recovery
+(probe authorized-toggle, board reset/re-flash) and prints a markdown summary
+table. Row statuses: ok (flashed and verified; under --scan-only: probe present —
+the scan checks presence only), flash-failed (firmware delivery failed: probe
+missing, build failed, flasher error, silent flash no-op, park not verified),
+failed (the check ran but did not verify: flashed with no enumeration/serial, or
+the check itself errored), locked (board flock held by another process —
+reported, never waited on or bypassed).
+
+Config is picked by hostname unless given: ci -> tinyusb.json, tusb (hifiphile
+rig) -> hfp.json, anything else is a dev PC -> local.json.
+
+Lives in test/hil/helper/ beside hil_lock.py; imports it and hil_flash; board
+recovery uses the repo's .claude/skills/usb-kernel-recover/scripts/usb_recover.sh.
+"""
+
+import argparse
+import io
+import json
+import glob
+import os
+import re
+import shlex
+import shutil
+import socket
+import sys
+import threading
+import time
+from concurrent.futures import ThreadPoolExecutor
+from pathlib import Path
+
+sys.path.insert(0, str(Path(__file__).resolve().parents[1])) # hil_flash + the helper package
+import hil_flash
+from helper import hil_lock, hil_util
+
+REPO_ROOT = hil_util.TINYUSB_ROOT
+USB_RECOVER = REPO_ROOT / '.claude' / 'skills' / 'usb-kernel-recover' / 'scripts' / 'usb_recover.sh'
+SEEN_CACHE = Path.home() / '.cache' / 'tinyusb-hil' / 'pool_seen.json'
+CONFIG_BY_HOST = {'ci': 'tinyusb.json', 'tusb': 'hfp.json'} # anything else: dev PC -> local.json
+
+# light-example preference; first built wins
+DEVICE_CANDIDATES = ['device/dfu_runtime', 'device/cdc_msc', 'device/cdc_msc_freertos',
+ 'device/hid_composite_freertos', 'device/cdc_dual_ports']
+HOST_CANDIDATES = ['host/device_info', 'host/cdc_msc_hid', 'host/msc_file_explorer_freertos']
+
+ENUM_WAIT = 12 # s, uid wait after flash
+ENUM_WAIT_RETRY = 8 # s, uid wait after a recovery reset/re-flash
+SERIAL_WAIT = 6 # s, host-board serial-output wait
+
+print_mutex = threading.Lock()
+_UNKNOWN_WARNED = False # scan_usb's caveat: once per process, not once per poll
+t0 = time.monotonic()
+
+
+def say(msg: str) -> None:
+ with print_mutex:
+ print(f'[{time.monotonic() - t0:6.1f}s] {msg}', file=sys.__stdout__, flush=True)
+
+
+def scan_usb() -> dict:
+ """busport -> {'serial', 'vidpid', 'ino'} for every enumerated USB device. Only
+ <bus>-<port>[.<port>...] dirs match; root hubs ('usbN', no dash) are excluded because
+ their 'serial' is a fabricated PCI address, and including them measured 6-7s/scan slower
+ (an observation; NOT an autosuspend wake -- that read is cached and does no I/O).
+ Keyed by busport, not serial: two devices can share a serial (an Espressif
+ USB-Serial-JTAG bridge and the cafe device it flashes both derive it from the same
+ MAC), and one dict slot would silently drop whichever lost the race."""
+ found = {}
+ # `unknown` matters BEFORE the blindness latch trips: one wedged device is the normal
+ # reason this tool is run, and its serial read stranding makes it absent from `devs`.
+ # Reported as fact, that is "probe MISSING" for hardware that is physically present.
+ devs, unknown = hil_util.usb_scan()
+ # ONCE per process: this is called from 0.5s poll loops across 4 worker threads and
+ # ~26 boards, so warning per call buried the table it exists to qualify under 600+
+ # identical lines. The memo in read_sysfs makes the condition sticky, so one line is
+ # as true as six hundred.
+ global _UNKNOWN_WARNED
+ if unknown and not _UNKNOWN_WARNED:
+ _UNKNOWN_WARNED = True
+ say('WARNING: at least one device did not answer a bounded read; rows below that '
+ 'say a probe or board is missing may be this scan losing sight of healthy '
+ 'hardware. Find the wedged device (usb-kernel-recover) and re-run.')
+ for dev in devs:
+ try:
+ found[dev['busport']] = {
+ 'serial': dev['serial'].lower(),
+ 'vidpid': f"{dev['vid']}:{dev['pid']}",
+ 'ino': os.stat(dev['dir'] + '/').st_ino}
+ except OSError:
+ continue
+ return found
+
+
+def find_usb(uid: str, devs: dict | None = None):
+ """Locate a flasher probe by uid, excluding VID cafe (TinyUSB DUT firmware): a
+ probe's uid can coincidentally equal its DUT's (Espressif USB-Serial-JTAG
+ bridges derive both from the same MAC), and the DUT is never the probe.
+
+ J-Link zero-pads numeric serials (681295394 -> 000681295394): an all-digit uid
+ matches an all-digit serial only when that serial equals the uid zero-padded to
+ the serial's own length (leading zeros only) — never when the zero-stripped uid
+ is empty, so a placeholder serial (metro_m4_express's probe legitimately reports
+ '123456') can't be mistaken for an unrelated device."""
+ devs = devs if devs is not None else scan_usb()
+ u = uid.lower()
+ candidates = [(bp, dev) for bp, dev in devs.items() if not dev['vidpid'].startswith('cafe:')]
+ for bp, dev in candidates:
+ if dev['serial'] == u:
+ return bp, dev['vidpid'], dev['ino']
+ stripped = u.lstrip('0')
+ if u.isdigit() and stripped:
+ for bp, dev in candidates:
+ s = dev['serial']
+ if s.isdigit() and s == stripped.zfill(len(s)):
+ return bp, dev['vidpid'], dev['ino']
+ return None
+
+
+def find_device(uid: str, pid: str | None):
+ """Board-online check: TinyUSB device (idVendor cafe) with this uid, optionally
+ PID-pinned. VID cafe keeps an Espressif USB-Serial-JTAG (303a) that shares the MAC
+ serial from false-passing."""
+ for busport, dev in scan_usb().items():
+ if (dev['serial'] == uid.lower() and dev['vidpid'].startswith('cafe:')
+ and (pid is None or dev['vidpid'].endswith(pid))):
+ return busport, dev['vidpid'], dev['ino']
+ return None
+
+
+def wait_device(uid: str, pid: str | None, old_ino, budget: float):
+ """Wait for the board's device with a NEW sysfs inode (flash resets the MCU, so a
+ genuine flash must re-enumerate; the inode is the re-enumeration marker)."""
+ deadline = time.monotonic() + budget
+ while time.monotonic() < deadline:
+ hit = find_device(uid, pid)
+ if hit and hit[2] != old_ino:
+ return hit
+ time.sleep(0.5)
+ return None
+
+
+def lock_board(name: str):
+ """Nonblocking flock per hil_lock.py protocol. Returns the handle, or a str with the
+ holder's info when the board is locked elsewhere. Board locks are ALWAYS respected: a
+ held board is reported and skipped, never waited on, and there is no bypass here."""
+ os.makedirs(hil_lock.BOARD_LOCK_DIR, exist_ok=True)
+ try:
+ fh = hil_lock.flock_nb(name)
+ except OSError:
+ # NB: conflates a held flock with open() failures (EACCES/EROFS/ENOSPC) — benign
+ # while everything on the rig runs as one uid
+ info = hil_lock.read_record(name)
+ return json.dumps(info) if info else 'unknown holder'
+ if not hil_lock.write_record(fh, 'pool_check'):
+ # an invisible lock (flock held, no record) is worse than no lock: status cannot
+ # show us and release cannot recognize the protected holder
+ hil_lock.clear_record(fh)
+ fh.close()
+ return 'ERROR: holder record write failed (lock dir unwritable?)'
+ return fh
+
+
+def unlock_board(fh) -> None:
+ hil_lock.clear_record(fh)
+ fh.close()
+
+
+def can_recover() -> bool:
+ if not USB_RECOVER.is_file():
+ return False
+ try:
+ # run_cmd, not subprocess.run: run's post-timeout reap is an UNBOUNDED wait(), and
+ # our kill bounces off a setuid-root sudo with EPERM, leaving communicate() on a
+ # pipe that never closes. run_cmd killpgs, escalates through sudo, reaps bounded.
+ r = hil_util.run_cmd('sudo -n true', timeout=10, quiet=True)
+ except OSError: # sudo not installed
+ return False
+ return r.returncode == 0
+
+
+def recover_probe(uid: str, busport: str) -> bool:
+ """Soft-replug an enumerated-but-wedged probe: deauthorize+reauthorize (no VBUS cut,
+ touches only this device). Success = the probe re-enumerated (new sysfs inode), not the
+ helper's exit code, which flakes while the toggle works. J-Links respond with a full
+ disconnect and can stay off the bus for >8 s."""
+ pre = find_usb(uid)
+ # Bounded through run_cmd (same reason as can_recover): the sysfs authorized store can
+ # block in D state on a wedged device, and this runs while the board's release-
+ # PROTECTED flock is held -- a hang here would lock the board until the host reboots.
+ cmd = ' '.join(shlex.quote(a) for a in
+ ['sudo', '-n', str(USB_RECOVER), 'authorized', busport])
+ if hil_util.run_cmd(cmd, timeout=30, quiet=True).returncode == 124:
+ return False
+ deadline = time.monotonic() + 20
+ while time.monotonic() < deadline:
+ post = find_usb(uid)
+ if post and (pre is None or post[2] != pre[2]):
+ return True
+ time.sleep(0.5)
+ return False
+
+
+def resolve_variant(board: dict, example: str, note: list | None = None) -> str:
+ """Build-dir variant name for `example`: the first of the board's variants with
+ already-built firmware, falling back to the board name. Notes the pick when it
+ differs from the board name (e.g. nanoch32v203's build dir is variant
+ 'nanoch32v203-fsdev', not the board name)."""
+ name = board['name']
+ for v in board.get('variant') or [{'name': name}]:
+ vn = v['name']
+ if hil_flash.find_firmware(vn, example, flasher=board['flasher']['name']):
+ if vn != name and note is not None and f'variant: {vn}' not in note:
+ note.append(f'variant: {vn}')
+ return vn
+ return name
+
+
+def pick_example(board: dict, note: list, build_missing: bool = True):
+ """(example, kind, variant, fw) with built firmware for this board; kind is
+ 'device' (uid check) or 'host' (serial-output check); variant is the resolved
+ build-dir variant that has it (see resolve_variant); fw is the firmware path to
+ flash, extension included. When nothing is built and build_missing is set (the default —
+ never skip a board for lack of a build), the preferred candidate is built on
+ the spot via ensure_fw."""
+ tests = board.get('tests', {})
+ only = tests.get('only', [])
+ skip = set(tests.get('skip', [])) # config's known-broken examples: never pick one
+ is_device = tests.get('device') or any(t.startswith('device/') for t in only)
+ if is_device:
+ cand = DEVICE_CANDIDATES + [t for t in only if t.startswith('device/') and t != 'device/usbtest']
+ kind = 'device'
+ else:
+ cand = HOST_CANDIDATES + [t for t in only if t.startswith('host/')]
+ kind = 'host'
+ for ex in dict.fromkeys(cand):
+ if ex in skip:
+ continue
+ variant = resolve_variant(board, ex, note)
+ fw = hil_flash.find_firmware(variant, ex, flasher=board['flasher']['name'])
+ if fw:
+ return ex, kind, variant, fw
+ if not build_missing:
+ return None, kind, None, None
+ # nothing built anywhere: build the preferred candidate (an only-list board
+ # must get one of its own examples — dfu_runtime etc. may not even configure)
+ pref = [c for c in dict.fromkeys(cand) if c not in skip and (not only or c in only)]
+ if not pref:
+ return None, kind, None, None
+ variant = (board.get('variant') or [{'name': board['name']}])[0]['name']
+ for ex in pref[:2]: # the second candidate covers a preferred example that fails to build
+ fw = ensure_fw(board, variant, ex, note)
+ if fw:
+ return ex, kind, variant, fw
+ return None, kind, None, None
+
+
+_pid_cache: dict[str, str | None] = {}
+
+
+def get_expected_pid(example: str) -> str | None:
+ """USB_PID for `example`'s device descriptor (examples/<example>/src/
+ usb_descriptors.c, '#define USB_PID 0x....'), lowercased and without the 0x
+ prefix to match sysfs idProduct. Cached per example; None (also cached) when
+ the file or define isn't there — host examples have no usb_descriptors.c, and
+ the caller must stay quiet rather than false-warn."""
+ if example not in _pid_cache:
+ pid = None
+ try:
+ text = (REPO_ROOT / 'examples' / example / 'src' / 'usb_descriptors.c').read_text()
+ # optional parens as in tools/check_example_pids.py's parser
+ m = re.search(r'#define\s+USB_PID\s+\(?\s*(0x[0-9a-fA-F]+)', text)
+ if m:
+ pid = m.group(1)[2:].lower()
+ except OSError:
+ pass
+ _pid_cache[example] = pid
+ return _pid_cache[example]
+
+
+def call_flasher(fn, *fn_args) -> tuple[int, str]:
+ """Run a hil_flash flash_*/reset_* backend, normalizing raises to a failure: several
+ backends raise instead of returning nonzero (get_serial_dev when a bridge's
+ /dev/serial/by-id node vanishes, a missing config.env, a .jlink script OSError), and an
+ exception must not skip the caller's retry/recovery ladder. Returns (rc, error line)."""
+ try:
+ ret = fn(*fn_args)
+ if ret.returncode == 0:
+ return 0, ''
+ err = flash_error_line(hil_util.cmd_stdout_text(ret.stdout))
+ return ret.returncode, err or f'rc={ret.returncode}'
+ except Exception as e:
+ return -1, repr(e)[:90]
+
+
+def flash(board: dict, fw, allow_recovery: bool, probe_port: str, note: list) -> bool:
+ """Flash the resolved firmware with one retry; on repeated failure soft-replug the
+ probe and always make one final attempt afterward, confirmed replug or not — some
+ probes (WCH-Link, ST-Link, CP210x, picoprobe) keep their sysfs kobject across an
+ authorized toggle instead of dropping off the bus. Returns True on success.
+
+ `fw` comes from pick_example: a re-resolve here would use the global search policy and
+ miss a firmware ensure_fw just built into cmake-build/ under an exclusive -B."""
+ fn = getattr(hil_flash, f'flash_{board["flasher"]["name"].lower()}')
+ for attempt in range(3):
+ if attempt == 2:
+ if not (allow_recovery and probe_port):
+ return False
+ cur = find_usb(board['flasher']['uid'])
+ if cur is None:
+ # probe gone from the bus: its old busport may now hold an UNRELATED device
+ # (bus renumbering) and the helper only checks occupancy, so toggling would
+ # deauthorize an innocent fixture
+ note.append('probe vanished before toggle')
+ else:
+ say(f'{board["name"]:26} recovery: replugging probe {cur[0]} (authorized toggle)')
+ if recover_probe(board['flasher']['uid'], cur[0]):
+ note.append('probe replugged')
+ time.sleep(2) # udev recreates /dev/serial/by-id symlinks after re-enumeration
+ else:
+ note.append('probe toggle unconfirmed')
+ rc, err = call_flasher(fn, board, str(fw))
+ if rc == 0:
+ return True
+ if rc == 127: # flasher binary missing: retries/probe recovery can't fix env
+ note.append(f'flasher tool missing ({err}) — esptool needs the ESP-IDF env (get-idf)'
+ if board['flasher']['name'].lower() == 'esptool' else
+ f'flasher tool missing: {err}')
+ return False
+ if attempt == 0:
+ say(f'{board["name"]:26} flash retry: {err}')
+ else:
+ note.append(f'flash: {err}')
+ return False
+
+
+def flash_error_line(out: str) -> str:
+ """Most informative line of a failed flash's output: last error-looking line,
+ else the last non-empty one."""
+ lines = [l.strip() for l in out.splitlines() if l.strip()]
+ for l in reversed(lines):
+ if any(k in l.lower() for k in ('error', 'fail', 'unknown', 'cannot', 'timeout',
+ 'no valid', 'not found', 'unable')):
+ return l[:90]
+ return lines[-1][:90] if lines else ''
+
+
+def check_host_serial(board: dict, do_reset: bool = True, want_hello: bool = False) -> bytes | None:
+ """Host-only boards never enumerate their uid (their USB port is the host side);
+ aliveness = output on the flasher's UART bridge after a reset. A probe byte is
+ written each poll so an echo-only firmware (board_test) also answers. Returns
+ the first output chunk (b'' when silent, None when the port is absent/drops) so
+ the caller can also judge WHAT answered — see boardtest_output().
+
+ do_reset=False listens to the firmware as-is: used right after a flash whose
+ own reset already started it — a second openocd/JLink session back-to-back on
+ the same probe can fail transiently and leave the target halted."""
+ import serial
+ try:
+ port = hil_util.get_serial_dev(board['flasher']['uid'], None, None, 0)
+ ser = serial.Serial(port, baudrate=115200, timeout=0.3, write_timeout=1)
+ except Exception as e:
+ say(f'{board["name"]:26} no flasher serial port: {e}')
+ return None
+ try:
+ # flush BEFORE the reset: this drops the pre-reset CDC backlog (which must not
+ # count as life) while keeping the post-reset boot banner, which prints while the
+ # reset tool is still tearing down and a post-reset flush would eat
+ ser.reset_input_buffer()
+ if do_reset:
+ getattr(hil_flash, f'reset_{board["flasher"]["name"].lower()}')(board)
+ # judge the WHOLE window, not the first chunk: the probe's CDC bridge has its own
+ # FIFO, so stale pre-flash output (e.g. board_test hellos) can arrive after our
+ # host-side flush and must not decide the verdict alone.
+ data = b''
+ deadline = time.monotonic() + SERIAL_WAIT
+ while time.monotonic() < deadline:
+ try:
+ ser.write(b'U')
+ data += ser.read(256)
+ except serial.SerialTimeoutException:
+ pass
+ except serial.SerialException:
+ return None # port dropped mid-poll (bridge re-enumerating)
+ # early-exit on the caller's positive signal (board_test hello for park
+ # verification, any non-board_test output for example liveness): stale
+ # bridge-FIFO backlog of the OTHER kind must not end the window
+ if want_hello:
+ if b'Hello from TinyUSB' in data:
+ return data
+ elif data and not boardtest_output(data):
+ return data
+ return data
+ finally:
+ ser.close()
+
+
+def boardtest_output(data: bytes) -> bool:
+ """True when (non-empty) serial output is recognizably ONLY board_test's: its
+ periodic HELLO_STR and echoes of our b'U' pokes, nothing else. Any residue
+ beyond that (an example banner, log lines) proves other firmware is talking,
+ however much stale board_test backlog surrounds it. Used as a negative
+ identity marker — after flashing a host example, board_test-only chatter
+ means the flash silently didn't take (the host analog of the PID check)."""
+ residue = data.replace(b'Hello from TinyUSB', b'')
+ for junk in (b'U', b'\r', b'\n'):
+ residue = residue.replace(junk, b'')
+ return len(residue) == 0
+
+
+def build_example(board: dict, variant: str, example: str) -> int:
+ """Build one example for this board: tools/build.py (same invocation shape as
+ hil_test.build_board), or idf.py directly for espressif (tools/build.py's esp branch
+ ignores -T and builds everything; variant flags travel as -DCFLAGS_CLI, the channel
+ tools/build.py uses). Bounded and process-group-killed via run_cmd; 600 s covers a
+ first configure+build of an SDK-heavy family (pico, nrf, esp). Builds normally run
+ pre-lock, so a board flock is not held here except on rare recovery paths. Per-build
+ compile parallelism is capped at cpu/-j so -j concurrent builds cannot swamp sibling
+ workers' verification windows. Returns the returncode (127 = ESP-IDF env missing)."""
+ name = board['name']
+ variants = board.get('variant') or [{'name': name}]
+ vcfg = next((v for v in variants if v['name'] == variant), variants[0])
+ if board['flasher']['name'].lower() == 'esptool':
+ if not shutil.which('idf.py'):
+ return 127 # ESP-IDF env not sourced in this shell
+ # -B keyed off the VARIANT so ensure_fw's post-build lookup finds it
+ cmd = ['idf.py', '-C', f'examples/{example}',
+ '-B', f'cmake-build/cmake-build-{vcfg["name"]}/{example}',
+ '-G', 'Ninja', f'-DBOARD={name}', 'build']
+ for d in board.get('build', {}).get('args', []) + vcfg.get('defines', []):
+ cmd.insert(-1, f'-D{d}')
+ if vcfg.get('flags'):
+ cmd.insert(-1, f'-DCFLAGS_CLI={vcfg["flags"]}')
+ # the IDF component manager writes examples/<ex>/dependencies.lock in the
+ # SOURCE tree (idf.py -B relocates only the build dir), so concurrent esp
+ # builds of one example for different targets corrupt each other's solve
+ with _esp_lock, _build_sem:
+ return hil_util.run_cmd(shlex.join(cmd), cwd=str(hil_util.TINYUSB_ROOT),
+ timeout=600).returncode
+ cmd = [sys.executable, str(hil_util.TINYUSB_ROOT / 'tools' / 'build.py'),
+ '-b', name, '-T', Path(example).name,
+ '-j', str(max(1, (os.cpu_count() or _jobs) // _jobs))]
+ for d in board.get('build', {}).get('args', []):
+ cmd += ['-D', d]
+ if vcfg['name'] != name:
+ cmd += ['--build-name', vcfg['name']]
+ for d in vcfg.get('defines', []):
+ cmd += ['-D', d]
+ for tok in vcfg.get('flags', '').split():
+ cmd += [f'--cflag={tok}']
+ with _build_sem:
+ return hil_util.run_cmd(shlex.join(cmd), cwd=str(hil_util.TINYUSB_ROOT),
+ timeout=600).returncode
+
+
+_deps_lock = threading.Lock() # one get_deps at a time (it also drains _build_sem)
+_esp_lock = threading.Lock() # idf.py mutates source-tree dependencies.lock per example
+_no_build = False # --no-build: ensure_fw never invokes a build
+_jobs = 4 # mirrors -j; set in main before the pool starts
+_build_sem = threading.BoundedSemaphore(4) # build slots; get_deps drains ALL (exclusive)
+_builds: dict = {} # (variant, example) -> (fw|None, reason): one attempt per run
+
+
+def ensure_fw(board: dict, variant: str, example: str, note: list):
+ """Firmware for `example`, building it when absent — never skip a board for lack of a
+ build (--no-build opts out). One retry with deps fetched and the CMake caches dropped
+ when the first build fails (fresh checkouts lack the family deps; a cache configured
+ in a broken env poisons every later attempt). Returns the firmware path, or None with
+ the failure noted. Call BEFORE taking the board lock: builds are long. One attempt per
+ (variant, example) per run, memoized in _builds, so a repeat call (park, under the
+ held flock) resolves instantly even when an exclusive -B hides the fresh artifact."""
+ fw = hil_flash.find_firmware(variant, example, flasher=board['flasher']['name'])
+ if fw:
+ return fw
+ key, base = (variant, example), Path(example).name
+ if key in _builds:
+ return _builds[key][0]
+ if _no_build:
+ _builds[key] = (None, 'disabled')
+ note.append(f'build skipped (--no-build): {base}')
+ return None
+ rc = build_example(board, variant, example)
+ if rc == 127 and board['flasher']['name'].lower() == 'esptool':
+ _builds[key] = (None, 'no-env')
+ note.append(f'cannot build {base}: ESP-IDF env missing (get-idf)')
+ return None
+ if rc == 124: # hung build: a deps/cache retry cannot cure it, don't double the stall
+ _builds[key] = (None, 'timeout')
+ note.append(f'build timeout: {base}')
+ return None
+ if rc != 0:
+ # retry once with deps fetched and the CMake caches dropped (cache only — a tree
+ # wipe would destroy every other example's firmware). get_deps git-resets shared
+ # deps that are already present, so it drains ALL build slots first.
+ with _deps_lock:
+ for _ in range(_jobs):
+ _build_sem.acquire()
+ try:
+ r = hil_util.run_cmd(shlex.join([sys.executable, str(hil_util.TINYUSB_ROOT / 'tools' / 'get_deps.py'),
+ '-b', board['name']]),
+ cwd=str(hil_util.TINYUSB_ROOT), timeout=600)
+ finally:
+ for _ in range(_jobs):
+ _build_sem.release()
+ if r.returncode != 0:
+ note.append('get_deps failed')
+ bd = hil_util.TINYUSB_ROOT / 'cmake-build' / f'cmake-build-{variant}'
+ # esp configures one level deeper (<variant>/<example>/): wipe both layouts
+ for d in (bd, bd / example):
+ shutil.rmtree(d / 'CMakeFiles', ignore_errors=True)
+ (d / 'CMakeCache.txt').unlink(missing_ok=True)
+ rc = build_example(board, variant, example)
+ if rc != 0:
+ _builds[key] = (None, 'fail')
+ note.append(f'build failed: {base}')
+ return None
+ # both build paths write to cmake-build/, so look there even when an explicit -B
+ # narrowed the global search — this is OUR fresh build, not a stale fallback
+ fw = hil_flash.find_firmware(variant, example,
+ roots=[hil_flash.build_dir, 'cmake-build'],
+ flasher=board['flasher']['name'])
+ _builds[key] = (fw, 'ok' if fw else 'no-fw')
+ note.append(f'built {base}' if fw else f'build produced no firmware: {base}')
+ return fw
+
+
+def ensure_board_test(board: dict, variant: str, note: list):
+ """board_test firmware for parking, building it if absent (via ensure_fw).
+ Espressif included — tools/build.py builds board_test for that family too;
+ the build just needs the ESP-IDF env (127 → noted, park is then skipped)."""
+ fw = hil_flash.find_firmware(variant, 'device/board_test', flasher=board['flasher']['name'])
+ if fw:
+ return fw
+ variants = board.get('variant') or [{'name': board['name']}]
+ if not any(v['name'] == variant for v in variants):
+ variant = variants[0]['name']
+ return ensure_fw(board, variant, 'device/board_test', note)
+
+
+def verdict(row: dict, ok: bool) -> str:
+ """Row status for a verification result, preserving a 'flash-failed' a deeper
+ layer already recorded (silent flash no-op, board_test delivery failure)."""
+ return 'ok' if ok else ('flash-failed' if row['status'] == 'flash-failed' else 'failed')
+
+
+def host_alive(board: dict, note: list, row: dict, flashed_example: bool = False) -> bool:
+ """Serial aliveness with recovery: silent -> (build and) flash board_test (it
+ hellos every second and echoes) -> recheck. Also cures a silent flash no-op
+ that left the board crashed.
+
+ With flashed_example=True (a host example was just flashed), board_test-shaped
+ output FAILS the check: the parked image still talking means the example flash
+ silently didn't take — the host analog of the device path's PID check.
+
+ Side effect: delivery-class failures (silent no-op, board_test build/flash
+ failure) set row['status'] = 'flash-failed' so verdict() preserves the cause;
+ the caller derives the final status from the return value via verdict()."""
+ data = check_host_serial(board)
+ if data:
+ if flashed_example and boardtest_output(data):
+ note.append('board_test output after example flash: silent flash no-op')
+ row['status'] = 'flash-failed'
+ return False
+ return True
+ variant = resolve_variant(board, 'device/board_test', note)
+ fw = ensure_board_test(board, variant, note)
+ if fw is None:
+ note.append('serial silent; board_test unavailable')
+ row['status'] = 'flash-failed'
+ return False
+ say(f'{board["name"]:26} recovery: serial silent, flashing board_test')
+ rc, err = call_flasher(getattr(hil_flash, f'flash_{board["flasher"]["name"].lower()}'), board, str(fw))
+ if rc != 0:
+ note.append(f'serial silent; board_test flash failed: {err}')
+ row['status'] = 'flash-failed'
+ return False
+ if not check_host_serial(board):
+ return False
+ if flashed_example:
+ # board_test talking proves the BOARD is alive, but the just-flashed
+ # example never produced serial — that verification still fails
+ note.append('example silent; board alive via board_test reflash')
+ return False
+ note.append('recovered via board_test reflash')
+ return True
+
+
+def device_recover_and_check(board: dict, example: str, variant: str, old_ino, note: list, row: dict, seen: dict) -> bool:
+ """Wait for the flashed board's uid to re-enumerate; on timeout, try one board
+ reset (skipped for flashers with no hardware reset — see hil_flash.RESET_NOOP,
+ it would just burn the wait) and wait again.
+
+ The PID policy is deliberately asymmetric. Pre-reset, the re-enumeration was
+ caused by the flash itself, so a PID mismatch most likely means the build dir
+ is stale (the flash DID write what find_firmware found) — warn, don't fail —
+ UNLESS the firmware was built this very run: then 'stale build' is impossible
+ and the mismatch can only be a silent flash no-op, which fails. Post-reset,
+ the re-enumeration proves nothing about the flash (the reset alone explains
+ it), so a mismatch is treated as a silent flash no-op and fails; an unknown
+ expected PID scores ok with a 'pid unverified' note in both paths."""
+ name = board['name']
+ expected_pid = get_expected_pid(example)
+ built_this_run = _builds.get((variant, example), (None, ''))[1] == 'ok'
+
+ def seen_hit(hit):
+ seen[board['uid']] = {'name': name, 'busport': hit[0], 'when': time.strftime('%Y-%m-%d %H:%M')}
+
+ hit = wait_device(board['uid'], None, old_ino, ENUM_WAIT)
+ if hit:
+ if expected_pid is not None and not hit[1].endswith(expected_pid):
+ if built_this_run:
+ row['device'] = f'❌ {hit[1]}'
+ note.append(f'pid {hit[1]}, this run built {expected_pid}: silent flash no-op')
+ row['status'] = 'flash-failed'
+ return False
+ note.append(f'⚠ pid {hit[1]}, source says {expected_pid}: stale build or silent flash no-op')
+ elif expected_pid is None:
+ note.append('pid unverified')
+ row['device'] = f'✅ {hit[1]}'
+ seen_hit(hit)
+ return True
+
+ flasher_name = board['flasher']['name'].lower()
+ if flasher_name in hil_flash.RESET_NOOP:
+ note.append(f'no hardware reset available for {flasher_name}')
+ row['device'] = '❌ not enumerated'
+ return False
+
+ say(f'{name:26} recovery: uid not up, resetting board')
+ rc, err = call_flasher(getattr(hil_flash, f'reset_{flasher_name}'), board)
+ if rc != 0:
+ note.append(f'reset failed: {err}')
+ hit = wait_device(board['uid'], None, old_ino, ENUM_WAIT_RETRY)
+ if not hit:
+ row['device'] = '❌ not enumerated'
+ note.append('reset did not help')
+ return False
+ if expected_pid is None:
+ row['device'] = f'✅ {hit[1]}'
+ note.append('reset recovered (pid unverified)')
+ seen_hit(hit)
+ return True
+ if hit[1].endswith(expected_pid):
+ row['device'] = f'✅ {hit[1]}'
+ note.append('reset recovered')
+ seen_hit(hit)
+ return True
+ row['device'] = f'❌ {hit[1]}'
+ note.append(f'reset recovered wrong pid, expected {expected_pid}: silent flash no-op')
+ row['status'] = 'flash-failed'
+ return False
+
+
+def check_board(board: dict, args, allow_recovery: bool, seen: dict) -> dict:
+ name = board['name']
+ row = {'name': name, 'probe': '❌ missing', 'flash': '–', 'device': '–', 'note': [], 'status': 'failed'}
+ note = row['note']
+
+ probe = find_usb(board['flasher']['uid'])
+ if probe:
+ row['probe'] = f'✅ {probe[0]}'
+ seen[board['flasher']['uid']] = {'name': f'{name} probe', 'busport': probe[0],
+ 'when': time.strftime('%Y-%m-%d %H:%M')}
+ else:
+ last = seen.get(board['flasher']['uid'])
+ note.append(f'probe last seen {last["busport"]} {last["when"]}' if last
+ else 'probe never seen by pool_check')
+ say(f'{name:26} probe MISSING ({board["flasher"]["name"]} {board["flasher"]["uid"]})')
+
+ # existing firmware only; a missing build is built further down (after a lock peek),
+ # except in scan/no-build modes and never for a missing probe
+ example, kind, variant, fw = pick_example(board, note, build_missing=False)
+ if kind == 'host':
+ note.append('host-only board')
+
+ if args.scan_only:
+ hit = find_device(board['uid'], None)
+ # report the BOARD's usb state too: enumerated (with busport), off-bus (normal
+ # when parked in board_test), or n/a for host-only boards
+ if hit:
+ row['device'] = f'✅ {hit[1]} @{hit[0]}'
+ elif kind == 'host':
+ row['device'] = '– n/a (host-only)'
+ else:
+ row['device'] = '⚫ off bus (parked?)'
+ # scan verifies probe presence only, so probe present is ok; a missing probe means
+ # no firmware could be delivered → flash-failed
+ row['status'] = 'ok' if probe else 'flash-failed'
+ if probe:
+ say(f'{name:26} probe ✅ {probe[0]}' + (f' device {hit[1]}' if hit else ''))
+ return row
+ if not probe:
+ row['status'] = 'flash-failed'
+ return row
+
+ bt_variant = resolve_variant(board, 'device/board_test', note)
+ need_example = example is None and not args.no_build
+ # board_test is also host_alive's recovery image, so host boards pre-build it
+ # even under --no-park; --no-build gates EVERY build, board_test included
+ need_bt = (not args.no_build
+ and (not args.no_park or kind == 'host')
+ and hil_flash.find_firmware(bt_variant, 'device/board_test',
+ flasher=board['flasher']['name']) is None)
+ if need_example or need_bt:
+ # builds are long and run BEFORE locking (park must never hold the flock through
+ # one); peek first so minutes of building are not wasted on — or a rebuilt tree
+ # swapped under — a board CI holds right now
+ peek = lock_board(name)
+ if isinstance(peek, str):
+ if peek.startswith('ERROR:'): # environment failure, not a held lock
+ row['flash'] = '❌ lock'
+ row['status'] = 'failed'
+ else:
+ row['flash'] = '🔒 locked'
+ row['status'] = 'locked'
+ note.append(peek)
+ say(f'{name:26} locked: {peek}')
+ return row
+ unlock_board(peek)
+ if need_example:
+ example, kind, variant, fw = pick_example(board, note, build_missing=True)
+ if need_bt and (example is not None or kind == 'host'):
+ # skip the park build when the example build already failed on a device board:
+ # the row returns before any flash/park could use it
+ ensure_board_test(board, bt_variant, note)
+
+ if example is None:
+ if not any(n.startswith(('build failed', 'build timeout', 'build produced',
+ 'build skipped', 'cannot build')) for n in note):
+ note.append('no firmware built')
+ if kind != 'host':
+ row['status'] = 'flash-failed'
+ say(f'{name:26} probe ✅ {probe[0]} (no firmware to flash)')
+ return row
+ # host-only board: aliveness is still checkable without flashing — reset and listen
+ # to whatever is on it (parked board_test echoes and hellos on the flasher UART)
+
+ lk = lock_board(name)
+ if isinstance(lk, str):
+ if lk.startswith('ERROR:'): # environment failure, not a held lock
+ row['flash'] = '❌ lock'
+ row['status'] = 'failed'
+ else:
+ row['flash'] = '🔒 locked'
+ row['status'] = 'locked'
+ note.append(lk)
+ say(f'{name:26} locked: {lk}')
+ return row
+ try:
+ if example is None: # host-only without firmware: UART-only aliveness check
+ ok = host_alive(board, note, row)
+ row['device'] = '✅ serial out' if ok else '❌ no serial out'
+ row['status'] = verdict(row, ok)
+ say(f'{name:26} – {row["device"]} (existing firmware)')
+ return row
+
+ pre = find_device(board['uid'], None)
+ old_ino = pre[2] if pre else None
+
+ try:
+ if not flash(board, fw, allow_recovery, probe[0], note):
+ row['flash'] = f'❌ {Path(example).name}'
+ row['status'] = 'flash-failed'
+ say(f'{name:26} flash FAILED ({example})')
+ return row
+ row['flash'] = f'✅ {Path(example).name}'
+
+ if kind == 'host':
+ ok = host_alive(board, note, row, flashed_example=True)
+ row['device'] = '✅ serial out' if ok else '❌ no serial out'
+ else:
+ ok = device_recover_and_check(board, example, variant, old_ino, note, row, seen)
+ row['status'] = verdict(row, ok)
+ say(f'{name:26} {row["flash"]} {row["device"]}')
+ return row
+ finally:
+ # teardown for EVERY path that attempted a flash (a failed programmer op can
+ # still have erased/half-written the target), while the lock is still held
+ if not args.no_park:
+ park_board(board, kind, row, note)
+ finally:
+ unlock_board(lk)
+
+
+def park_board(board: dict, kind: str, row: dict, note: list) -> None:
+ """Re-park with board_test, building it if absent (ensure_board_test), and
+ VERIFY it took: board_test never enumerates USB, so a device board's cafe
+ device must drop off the bus, and a host board must answer with board_test's
+ own output — a rc=0 park that changed nothing (silent no-op) must not pass.
+ A board left unparked marks an ok row flash-failed (never downgrading a
+ 'failed' verify verdict — that is the more diagnostic signal), with one
+ exception: an espressif board without the ESP-IDF env cannot build
+ board_test — noted, not a board fault."""
+ # capture BEFORE the park flash: uid-disappearance only verifies the park if the
+ # device was on the bus to begin with
+ on_bus_before = kind != 'host' and find_device(board['uid'], None) is not None
+ variant = resolve_variant(board, 'device/board_test', note)
+ fw = ensure_board_test(board, variant, note)
+ if fw is None:
+ if any(n.startswith('cannot build board_test') for n in note):
+ note.append('park skipped (no ESP-IDF env)')
+ else:
+ # --no-build disables builds, not parking (--no-park is that opt-out):
+ # a board left running a USB-active image is unparked either way
+ note.append('unparked: board_test not built (--no-build)'
+ if any(n.startswith('build skipped (--no-build): board_test') for n in note)
+ else 'unparked: board_test unavailable (build failed/timed out)')
+ if row['status'] == 'ok':
+ row['status'] = 'flash-failed'
+ return
+ rc, err = call_flasher(getattr(hil_flash, f'flash_{board["flasher"]["name"].lower()}'),
+ board, str(fw))
+ if rc != 0:
+ note.append(f'park flash failed: {err}')
+ if row['status'] == 'ok':
+ row['status'] = 'flash-failed'
+ return
+ if kind == 'host':
+ # no second reset (the park flash's own reset started board_test); POSITIVE
+ # marker: its hello must appear, and stale bridge-FIFO output alongside it is not
+ # disqualifying
+ data = check_host_serial(board, do_reset=False, want_hello=True)
+ if not (data and b'Hello from TinyUSB' in data):
+ note.append('park unverified: no board_test output')
+ if row['status'] == 'ok':
+ row['status'] = 'flash-failed'
+ return
+ if not on_bus_before:
+ # never enumerated this run: uid-disappearance cannot tell a verified park from a
+ # silent no-op — say so instead of passing vacuously
+ note.append('park unverified (device already off bus)')
+ return
+ deadline = time.monotonic() + 6
+ while time.monotonic() < deadline:
+ if find_device(board['uid'], None) is None:
+ return
+ time.sleep(0.5)
+ note.append('park unverified: device still enumerated')
+ if row['status'] == 'ok':
+ row['status'] = 'flash-failed'
+
+
+def check_board_safe(board: dict, args, allow_recovery: bool, seen: dict) -> dict:
+ """Isolate one board's exceptions: a crashing worker must not discard every
+ other board's row, the table, the topology, and the seen-cache write."""
+ try:
+ return check_board(board, args, allow_recovery, seen)
+ except Exception as e:
+ name = board.get('name', '?')
+ say(f'{name:26} INTERNAL ERROR: {e!r}')
+ return {'name': name, 'probe': '–', 'flash': '–', 'device': '❌ error',
+ 'note': [repr(e)[:120]], 'status': 'failed'}
+
+
+def controller_summary() -> list[str]:
+ """USB topology: controller (PCI addr, vendor) -> bus -> root-port subtree device
+ counts (hubs included, interfaces/root hubs not). Bus numbers renumber every boot;
+ PCI addresses and root-port numbers are stable."""
+ vendor_names = {'0x1022': 'AMD', '0x1912': 'Renesas', '0x8086': 'Intel', '0x1b21': 'ASMedia'}
+ ctrl = {}
+ for root in glob.glob('/sys/bus/usb/devices/usb*'):
+ bus = int(os.path.basename(root)[3:])
+ m = re.findall(r'[0-9a-f]{4}:[0-9a-f]{2}:[0-9a-f]{2}\.[0-9a-f]', os.path.realpath(root))
+ pci = m[-1] if m else '?'
+ c = ctrl.setdefault(pci, {'vendor': '?', 'buses': {}})
+ subtrees = {}
+ for d in glob.glob(f'/sys/bus/usb/devices/{bus}-*'):
+ b = os.path.basename(d)
+ if ':' in b:
+ continue
+ subtrees[b.split('.')[0]] = subtrees.get(b.split('.')[0], 0) + 1
+ c['buses'][bus] = subtrees
+ try:
+ vid = open(f'/sys/bus/pci/devices/{pci}/vendor').read().strip()
+ c['vendor'] = vendor_names.get(vid, vid)
+ except OSError:
+ pass
+
+ lines = []
+ for pci, c in sorted(ctrl.items()):
+ lines.append(f'{pci} ({c["vendor"]})')
+ for bus, subtrees in sorted(c['buses'].items()):
+ detail = ' '.join(f'{k}: {n} dev' for k, n in
+ sorted(subtrees.items(), key=lambda i: int(i[0].split('-')[1])))
+ lines.append(f' bus {bus}: {sum(subtrees.values())} devices'
+ + (f' {detail}' if detail else ''))
+ return lines
+
+
+def main() -> None:
+ # toolchain/flasher CLIs live in the user bin dirs, which non-login shells may lack --
+ # the same PATH shim hil_ci.sh applies on the remote side
+ for d in (Path.home() / 'bin', Path.home() / '.local' / 'bin'):
+ if d.is_dir() and str(d) not in os.environ.get('PATH', '').split(os.pathsep):
+ os.environ['PATH'] = f'{d}{os.pathsep}{os.environ.get("PATH", "")}'
+
+ parser = argparse.ArgumentParser(description=__doc__.splitlines()[0])
+ parser.add_argument('config', nargs='?', help='HIL config json (default: by hostname)')
+ parser.add_argument('-b', '--board', action='append', default=[], help='only these boards')
+ parser.add_argument('-B', '--build-dir', default=None,
+ help='firmware parent dir, searched EXCLUSIVELY when given '
+ '(default: examples, plus cmake-build as fallback)')
+ parser.add_argument('--scan-only', action='store_true',
+ help='USB presence scan only: no locks, no flashing')
+ parser.add_argument('--no-build', action='store_true',
+ help='do not build missing firmware (default: build the light example on the spot)')
+ parser.add_argument('--no-park', action='store_true',
+ help='leave the light example running (default: park with board_test)')
+ # no cross-process flash budget against a concurrent hil_test.py run (its semaphores
+ # are in-process), so keep this modest
+ parser.add_argument('-j', '--jobs', type=int, default=4)
+ parser.add_argument('-v', '--verbose', action='store_true')
+ args = parser.parse_args()
+ global _no_build, _jobs, _build_sem
+ _no_build = args.no_build
+ _jobs = max(1, args.jobs)
+ _build_sem = threading.BoundedSemaphore(_jobs)
+
+ host = socket.gethostname()
+ cfg_name = args.config or CONFIG_BY_HOST.get(host, 'local.json')
+ cfg_path = Path(cfg_name)
+ if not cfg_path.exists():
+ cfg_path = REPO_ROOT / 'test' / 'hil' / cfg_name
+ if not cfg_path.exists():
+ sys.exit(f'config not found: {cfg_name} (host {host}; dev PCs need test/hil/local.json)')
+ with cfg_path.open() as f:
+ config = json.load(f)
+
+ boards = list(config['boards']) # boards-skip (parked hardware) is not scanned by default
+ if args.board:
+ boards += config.get('boards-skip', []) # explicitly named parked boards are fair game
+ unknown = set(args.board) - {b['name'] for b in boards}
+ if unknown:
+ sys.exit(f'board(s) not in {cfg_path.name}: {", ".join(sorted(unknown))}')
+ boards = [b for b in boards if b['name'] in args.board]
+
+ hil_flash.build_dir = args.build_dir or 'examples'
+ hil_util.verbose = args.verbose
+ if args.build_dir is None:
+ # default mode: search both standard layouts (cmake-build/ from tools/build.py and
+ # ESP-IDF, examples/ from manual builds). An EXPLICIT -B stays exclusive: the caller
+ # named an artifact tree, so a miss must report rather than flash an older build.
+ hil_flash.EXTRA_BUILD_DIRS = ['cmake-build', 'examples']
+ allow_recovery = not args.scan_only and can_recover()
+ seen = {}
+ try:
+ loaded = json.loads(SEEN_CACHE.read_text())
+ if isinstance(loaded, dict): # tolerate a torn/hand-edited cache
+ seen = {k: v for k, v in loaded.items() if isinstance(v, dict)}
+ except (OSError, ValueError):
+ pass
+
+ roots = ' + '.join(dict.fromkeys([hil_flash.build_dir, *hil_flash.EXTRA_BUILD_DIRS]))
+ say(f'pool check: host {host}, config {cfg_path.name}, {len(boards)} boards, '
+ f'{"scan-only" if args.scan_only else f"flash via {{{roots}}}/cmake-build-<board>"}'
+ f'{"" if allow_recovery or args.scan_only else ", recovery unavailable (no sudo -n / usb_recover.sh)"}')
+
+ if args.verbose:
+ rows = [check_board_safe(b, args, allow_recovery, seen) for b in boards]
+ else:
+ with io.StringIO() as spool, ThreadPoolExecutor(max_workers=args.jobs) as pool:
+ sys.stdout = spool # silence hil_util.run_cmd's COMMAND FAILED dumps; say() uses __stdout__
+ try:
+ rows = list(pool.map(lambda b: check_board_safe(b, args, allow_recovery, seen), boards))
+ finally:
+ sys.stdout = sys.__stdout__
+
+ try:
+ SEEN_CACHE.parent.mkdir(parents=True, exist_ok=True)
+ tmp = SEEN_CACHE.with_suffix('.json.tmp')
+ tmp.write_text(json.dumps(seen, indent=1, sort_keys=True) + '\n')
+ tmp.replace(SEEN_CACHE) # atomic: a killed run can't tear the cache
+ except OSError:
+ pass
+
+ status_mark = {'ok': '✅ ok', 'flash-failed': '❌ flash-failed', 'failed': '❌ failed',
+ 'locked': '🔒 locked'}
+ headers = ['Board', 'Probe', 'Flash', 'Device', 'Status', 'Note']
+ cells = [[r['name'], r['probe'], r['flash'], r['device'],
+ status_mark.get(r['status'], r['status']), '; '.join(r['note'])] for r in rows]
+ widths = [max(len(h), *(len(c[i]) for c in cells)) if cells else len(h)
+ for i, h in enumerate(headers)]
+ line = lambda vals: '| ' + ' | '.join(v.ljust(w) for v, w in zip(vals, widths)) + ' |'
+ print()
+ print(line(headers))
+ print('|' + '|'.join('-' * (w + 2) for w in widths) + '|')
+ for c in cells:
+ print(line(c))
+
+ print('\nUSB topology (controller → root-port subtree):')
+ for line in controller_summary():
+ print(f' {line}')
+
+ counts = {'ok': 0, 'flash-failed': 0, 'failed': 0, 'locked': 0}
+ for r in rows:
+ counts[r.get('status', 'failed')] += 1
+ print(f'\n{counts["ok"]} ok · {counts["flash-failed"]} flash-failed · {counts["failed"]} failed '
+ f'· {counts["locked"]} locked · in {time.monotonic() - t0:.0f}s')
+ if hil_util.sysfs_blind():
+ # Without this the table is the worst kind of wrong: once the process latches
+ # blind, every read answers SYSFS_UNKNOWN, scan_usb() returns {}, and EVERY board
+ # prints "probe MISSING"/"off bus" -- a clean-looking report declaring the whole
+ # fleet dead, produced during exactly the incident this tool is run to diagnose,
+ # and it sends the operator to power-cycle a rig where one device is wedged.
+ print('WARNING: this scan lost sight of the bus'
+ f'{hil_util.sysfs_blind_note()}. Rows above that say a probe or board is '
+ f'missing may be this tool losing sight of healthy hardware, not absent '
+ f'hardware. Find the wedged device (see the usb-kernel-recover skill) and '
+ f're-run before acting on the table.')
+ sys.exit(min(counts['flash-failed'] + counts['failed'], 125))
+
+
+if __name__ == '__main__':
+ main()
diff --git a/test/hil/helper/hil_select.py b/test/hil/helper/hil_select.py
new file mode 100755
index 000000000..f0d4f0b9f
--- /dev/null
+++ b/test/hil/helper/hil_select.py
@@ -0,0 +1,524 @@
+#!/usr/bin/env python3
+# SPDX-License-Identifier: MIT
+"""PR-diff -> HIL selection: which rig boards and which tests a change can affect.
+
+Stdlib-only (runs on bare CI runners; imports hil_util for the example rosters,
+never hil_test/pyserial — test_hil_util.BottomLayer enforces the stdlib closure).
+Fail-open: any file no rule classifies forces the full matrix. See
+docs/superpowers/specs/2026-07-29-hil-pr-scoped-selection-design.md.
+
+JSON: full, boards (name -> 'all' | [tests]), families (bsp families the diff
+touches, including ones with no rig board - build-only consumers such as /pre-pr
+sample from these), args (hil_test.py args per config) and args_flasher (the same
+args split by each board's flasher, for CI legs that split one rig by flasher).
+"""
+import argparse
+import functools
+import glob
+import json
+import os
+import re
+import subprocess
+import sys
+
+sys.path.insert(0, os.path.dirname(os.path.dirname(os.path.abspath(__file__)))) # helper/ scripts import via the test/hil root
+from helper.hil_util import device_tests, dual_tests, host_test
+
+ALL_TESTS = {'device': device_tests, 'dual': dual_tests, 'host': host_test}
+
+# class dir -> config macro suffix exceptions (rule 3); dfu is per-file, handled inline
+NET_MACROS = ('ECM_RNDIS', 'NCM')
+
+_NONCODE_RE = re.compile(
+ r'^(docs/|\.claude/|.*\.(md|rst)$|LICENSE)')
+_FULL_RE = re.compile(
+ r'^(src/common/|src/osal/|src/tusb\.c$|src/tusb\.h$|src/tusb_option\.h$|'
+ r'test/hil/|\.github/workflows/build.*\.yml$|\.github/actions/|\.github/scripts/|'
+ r'tools/build\.py$|tools/get_deps\.py$|tools/cmake/|hw/mcu/|lib/|'
+ r'hw/bsp/(family_support\.cmake|board_api\.h|board\.c|ansi_escape\.h)$|'
+ r'examples/build_system/|examples/CMakeLists\.txt$|'
+ # board_test is HIL infrastructure, not a test: hil_test.py flashes it to park
+ # every board (variant boundary + end-of-board teardown), so every board depends on it
+ r'examples/device/board_test/)')
+
+# --no-renames: with rename detection git reports only a rename's destination, so code
+# moved out of an HIL-relevant path would be classified by its new path alone
+GIT_DIFF_ARGV = ['git', 'diff', '--no-renames', '--name-only']
+
+
+def test_role(test: str) -> str:
+ return test.split('/', 1)[0] # 'device' | 'dual' | 'host'
+
+
+def board_roles(board: dict) -> set:
+ t = board.get('tests', {})
+ roles = set()
+ if t.get('device'):
+ roles.add('device')
+ if t.get('host'):
+ roles.add('host')
+ if t.get('dual'):
+ roles.update(('device', 'host'))
+ for only in t.get('only', []):
+ r = test_role(only)
+ roles.update(('device', 'host') if r == 'dual' else (r,))
+ return roles
+
+
+def board_tests(board: dict) -> list:
+ """Every test this board would run today (mirrors hil_test.test_board's default)."""
+ t = board.get('tests', {})
+ if 'only' in t:
+ run = list(t['only'])
+ else:
+ run = []
+ if t.get('device'):
+ run += device_tests
+ if t.get('dual'):
+ run += dual_tests
+ if t.get('host'):
+ run += host_test
+ return [x for x in run if x not in t.get('skip', [])]
+
+
+# cached: called per changed file x roster board, and the tree doesn't change mid-run
[email protected]_cache(maxsize=None)
+def board_family(board_name: str, repo_root: str):
+ hits = glob.glob(os.path.join(repo_root, 'hw/bsp/*/boards', board_name))
+ return os.path.basename(os.path.dirname(os.path.dirname(hits[0]))) if hits else None
+
+
+# `if (OPTION STREQUAL "1")` guards in family_support.cmake, and the option tokens
+# a roster entry passes to the build (NAME=VALUE / -DNAME=VALUE)
+_CM_IF_RE = re.compile(r'if\s*\(')
+_CM_ELSE_RE = re.compile(r'else(if)?\s*\(')
+_CM_ENDIF_RE = re.compile(r'endif\s*\(')
+_CM_OPT_RE = re.compile(r'if\s*\(\s*\$?\{?([A-Za-z_]\w*)\}?\s+STREQUAL\s+"?1"?\s*\)')
+_CM_PORT_RE = re.compile(r'src/portable/((?:[^/\s]+/)?[^/\s]+)/')
+_FALSY = ('', '0', 'off', 'false', 'no')
+
+
[email protected]_cache(maxsize=None)
+def port_option_gates(repo_root: str) -> dict:
+ """port dir -> build options that compile it regardless of the board's family
+ file, e.g. {'analog/max3421': {'MAX3421_HOST'}} from family_support.cmake."""
+ gates = {}
+ try:
+ text = open(os.path.join(repo_root, 'hw/bsp/family_support.cmake')).read()
+ except OSError:
+ return gates
+ stack = [] # one entry per open if(): its option, or None
+ for line in text.splitlines():
+ line = line.strip()
+ if _CM_IF_RE.match(line):
+ m = _CM_OPT_RE.match(line)
+ stack.append(m.group(1) if m else None)
+ elif _CM_ELSE_RE.match(line):
+ if stack:
+ stack[-1] = None # the guard doesn't hold in this branch
+ elif _CM_ENDIF_RE.match(line):
+ if stack:
+ stack.pop()
+ opts = {o for o in stack if o}
+ m = _CM_PORT_RE.search(line)
+ if opts and m:
+ gates.setdefault(m.group(1), set()).update(opts)
+ return gates
+
+
+_CM_SET_RE = re.compile(r'set\s*\(\s*([A-Za-z_]\w*)\s+([^)\s]+)\s*\)')
+
+
+# cached: called per changed portable file x roster board
[email protected]_cache(maxsize=None)
+def bsp_board_options(board_name: str, repo_root: str) -> frozenset:
+ """Build options a board turns on in its own BSP: `set(<OPT> <value>)` in
+ hw/bsp/<family>/boards/<board>/board.cmake, e.g. MAX3421_HOST on the espressif
+ and rp2040 max3421 boards. CMake only - HIL CI builds nothing with Make, so a
+ board.mk-only option (e.g. nrf5340dk's MAX3421_HOST) compiles no port here."""
+ fam = board_family(board_name, repo_root)
+ if not fam:
+ return frozenset()
+ path = os.path.join(repo_root, 'hw/bsp', fam, 'boards', board_name, 'board.cmake')
+ try:
+ text = open(path).read()
+ except OSError:
+ return frozenset()
+ out = set()
+ for line in text.splitlines():
+ line = line.strip()
+ if line.startswith('#'):
+ continue
+ m = _CM_SET_RE.match(line)
+ if m and m.group(2).strip('"').lower() not in _FALSY:
+ out.add(m.group(1))
+ return frozenset(out)
+
+
+def board_options(board: dict, repo_root: str) -> set:
+ """Build options a board has truthy: the roster entry's build.args plus each
+ variant's defines (NAME=VALUE) and raw CFLAGS (-DNAME=VALUE), plus whatever its
+ own board.cmake sets (a board can enable a gated port without the roster saying so)."""
+ toks = list(board.get('build', {}).get('args', []))
+ for v in board.get('variant', []):
+ toks += list(v.get('defines', []))
+ toks += v.get('flags', '').split()
+ out = set(bsp_board_options(board['name'], repo_root))
+ for t in toks:
+ name, _, val = (t[2:] if t.startswith('-D') else t).partition('=')
+ if name and val.strip().strip('"').lower() not in _FALSY:
+ out.add(name.strip())
+ return out
+
+
[email protected]_cache(maxsize=None)
+def port_families(port_dir: str, repo_root: str) -> set:
+ """Board families that compile this src/portable dir. CMake only: HIL CI builds
+ every board with CMake, so a port wired up in family.mk alone is compiled for no
+ HIL board and must not select one. family.cmake lists portable sources directly
+ for most families; espressif instead references them from a nested component
+ CMakeLists.txt (hw/bsp/espressif/components/tinyusb_src/CMakeLists.txt)."""
+ fams = set()
+ bsp_root = os.path.join(repo_root, 'hw/bsp')
+ # trailing '/' so a port dir is not a prefix of a sibling: bare 'microchip/pic'
+ # would otherwise match '.../microchip/pic32mz/...' and inherit its families
+ needle = port_dir + '/'
+ for f in glob.glob(os.path.join(bsp_root, '*/family.cmake')) + \
+ glob.glob(os.path.join(bsp_root, '*/components/*/CMakeLists.txt')):
+ try:
+ if needle in open(f).read():
+ fam = os.path.relpath(f, bsp_root).split(os.sep, 1)[0]
+ fams.add(fam)
+ except OSError:
+ pass
+ return fams
+
+
+_CLS_INC_RE = re.compile(r'#\s*include\s*[<"]class/([^/"<>]+)/([^"<>]+)[">]')
+
+
[email protected]_cache(maxsize=None)
+def class_include_edges(repo_root: str) -> dict:
+ """'<class>/<header>' -> the other class dirs that include it. A class header
+ pulled in by a second class ships in every firmware enabling that second class:
+ src/class/midi/midi{,2}_{device,host}.h include class/audio/audio.h, and
+ net_device.h includes class/cdc/cdc.h. The class rule derives macros from the
+ directory name alone, so without this edge a change to the included header
+ selects only its own class's examples - and on a board that skips those (e.g.
+ metro_m4_express skips audio_test_freertos), nothing at all.
+
+ Derived from the actual #include lines rather than a hand-written table so it
+ cannot rot when a class picks up or drops a cross-class include."""
+ edges = {}
+ for f in sorted(glob.glob(os.path.join(repo_root, 'src/class/*/*.[ch]'))):
+ cls = os.path.basename(os.path.dirname(f))
+ try:
+ text = open(f).read()
+ except OSError:
+ continue
+ for inc_cls, inc_hdr in _CLS_INC_RE.findall(text):
+ if inc_cls != cls:
+ edges.setdefault(f'{inc_cls}/{inc_hdr}', set()).add(cls)
+ return edges
+
+
+def class_macros(cls: str, base: str, prefix: str) -> list:
+ """Config macros that compile a class dir's code, for role prefix TUD/TUH.
+ `base` refines dfu only (it splits DFU from DFU_RUNTIME per file); pass '' for
+ a class reached through an include edge, where the widest set is correct."""
+ if cls == 'net':
+ return [f'CFG_{prefix}_{m}' for m in NET_MACROS]
+ if cls == 'dfu':
+ if base.startswith('dfu_rt'):
+ return [f'CFG_{prefix}_DFU_RUNTIME']
+ if base.startswith('dfu_device') or base.startswith('dfu_host'):
+ return [f'CFG_{prefix}_DFU']
+ return [f'CFG_{prefix}_DFU', f'CFG_{prefix}_DFU_RUNTIME']
+ return [f'CFG_{prefix}_{cls.upper()}']
+
+
+def _config_enables(cfg_path: str, macros) -> bool:
+ try:
+ text = open(cfg_path).read()
+ except OSError:
+ return False
+ return any(re.search(rf'#define\s+{m}\s+\(?\s*0*[1-9]', text) for m in macros)
+
+
+def roster_only_tests(all_boards) -> set:
+ """Test paths that only appear in a roster board's tests.only list (e.g.
+ espressif boards), not in the shared device/dual/host_test lists."""
+ out = set()
+ for b in all_boards:
+ out.update(b.get('tests', {}).get('only', []))
+ return out
+
+
+def class_examples(macros, role: str, repo_root: str, extra_tests: set) -> set:
+ """Tests (from role's + dual lists, plus roster-only-list tests of that role)
+ whose example config enables any macro."""
+ pool = role_tests({role}, extra_tests)
+ out = set()
+ for test in pool:
+ cfg = os.path.join(repo_root, 'examples', test, 'src', 'tusb_config.h')
+ if _config_enables(cfg, macros):
+ out.add(test)
+ return out
+
+
+def role_tests(roles: set, extras: set) -> set:
+ """Every test for the given role(s): each role's own list + dual tests,
+ plus roster-only-list tests (extras) matching those roles or 'dual'."""
+ pool = set(dual_tests)
+ for r in roles:
+ pool |= set(ALL_TESTS[r])
+ pool |= {t for t in extras if test_role(t) in roles or test_role(t) == 'dual'}
+ return pool
+
+
+class _Sel:
+ """Accumulates contributions. board->set(tests) plus 'all-board' markers."""
+ def __init__(self):
+ self.full = False
+ self.by_board = {} # name -> set of tests, or 'all'
+ self.roles = set() # roles touched by any contribution
+ self.families = set() # bsp families touched (incl. off-rig ones: build-only consumers)
+ self.reasons = []
+
+ def add(self, boards, tests, reason):
+ """tests: 'all' or iterable of test paths."""
+ self.reasons.append(reason)
+ for b in boards:
+ cur = self.by_board.get(b)
+ if tests == 'all' or cur == 'all':
+ self.by_board[b] = 'all'
+ else:
+ self.by_board[b] = (cur or set()) | set(tests)
+
+ def force_full(self, reason):
+ self.full = True
+ self.reasons.append(reason)
+
+
+def _classify_one(path, repo_root, roster_boards, extras: set, s: _Sel):
+ base = os.path.basename(path)
+ if _NONCODE_RE.match(path):
+ s.reasons.append(f'{path}: non-code, no contribution')
+ return
+ if _FULL_RE.match(path):
+ s.force_full(f'{path}: core/infra -> full matrix')
+ return
+
+ m = re.match(r'src/portable/((?:[^/]+/)?[^/]+)/', path)
+ if m:
+ port = m.group(1)
+ if re.match(r'(dcd_|.*_device)', base):
+ roles = {'device'}
+ elif re.match(r'(hcd_|.*_host)', base):
+ roles = {'host'}
+ else:
+ roles = {'device', 'host'}
+ fams = port_families(port, repo_root)
+ if not fams:
+ # no family references this port: either a new/renamed port dir or a
+ # family.cmake layout the scan misses - widen instead of contributing nothing
+ s.force_full(f'{path}: port {port} maps to no board family -> full matrix')
+ return
+ s.families.update(fams)
+ # a board can also pull the port in through a build option (e.g. MAX3421_HOST=1
+ # from the roster on metro_m4_express, or from its own board.cmake), which its
+ # family file never names
+ gates = port_option_gates(repo_root).get(port, set())
+ boards = [b['name'] for b in roster_boards
+ if (board_family(b['name'], repo_root) in fams or
+ (gates and board_options(b, repo_root) & gates)) and (board_roles(b) & roles)]
+ tests = role_tests(roles, extras)
+ s.roles.update(roles)
+ why = f'{path}: port {port} -> families {sorted(fams)}'
+ if gates:
+ why += f' + option {sorted(gates)}'
+ s.add(boards, tests, f'{why} -> boards {boards} ({"/".join(sorted(roles))})')
+ return
+
+ m = re.match(r'src/class/([^/]+)/', path)
+ if m:
+ cls = m.group(1)
+ if re.search(r'_device\.[ch]$', base):
+ roles = {'device'}
+ elif re.search(r'_host\.[ch]$', base):
+ roles = {'host'}
+ else:
+ roles = {'device', 'host'}
+ # this file's own class, plus any class whose headers include it
+ via = sorted(class_include_edges(repo_root).get(f'{cls}/{base}', ()))
+
+ def macros(prefix):
+ return (class_macros(cls, base, prefix) +
+ [m2 for c in via for m2 in class_macros(c, '', prefix)])
+ tests = set()
+ if 'device' in roles:
+ tests |= class_examples(macros('TUD'), 'device', repo_root, extras)
+ if 'host' in roles:
+ tests |= class_examples(macros('TUH'), 'host', repo_root, extras)
+ boards = [b['name'] for b in roster_boards if board_roles(b) & roles]
+ s.roles.update(roles)
+ why = f'{path}: class {cls}' + (f' (+ included by {via})' if via else '')
+ s.add(boards, tests, f'{why} -> {sorted(tests)} ({"/".join(sorted(roles))})')
+ return
+
+ m = re.match(r'src/(device|host)/', path)
+ if m:
+ role = m.group(1)
+ boards = [b['name'] for b in roster_boards if role in board_roles(b)]
+ s.roles.add(role)
+ s.add(boards, role_tests({role}, extras), f'{path}: core {role} stack -> all {role} tests')
+ return
+
+ m = re.match(r'hw/bsp/([^/]+)/(?:boards/([^/]+)/)?', path)
+ if m:
+ fam, brd = m.group(1), m.group(2)
+ s.families.add(fam)
+ if brd:
+ boards = [b['name'] for b in roster_boards if b['name'] == brd]
+ why = f'{path}: bsp board {brd}'
+ else:
+ boards = [b['name'] for b in roster_boards
+ if board_family(b['name'], repo_root) == fam]
+ why = f'{path}: bsp family {fam}'
+ s.roles.update(('device', 'host'))
+ s.add(boards, 'all', f'{why} -> boards {boards}')
+ return
+
+ m = re.match(r'examples/(device|host|dual)/([^/]+)/', path)
+ if m:
+ test = f'{m.group(1)}/{m.group(2)}'
+ known = any(test in pool for pool in ALL_TESTS.values()) or test in extras
+ if known:
+ boards = [b['name'] for b in roster_boards]
+ role = test_role(test)
+ s.roles.update(('device', 'host') if role == 'dual' else (role,))
+ s.add(boards, [test], f'{path}: example -> {test} on all boards')
+ else:
+ s.reasons.append(f'{path}: example not in HIL lists, no contribution')
+ return
+
+ s.force_full(f'{path}: unclassified -> full matrix')
+
+
+def classify(changed_files, repo_root, rosters):
+ all_boards = []
+ seen = set()
+ for _, boards in rosters:
+ for b in boards:
+ if b['name'] not in seen:
+ seen.add(b['name'])
+ all_boards.append(b)
+
+ extras = roster_only_tests(all_boards)
+ s = _Sel()
+ # no early exit once full: keep classifying so `families` still reports every
+ # family the diff touches (build-only consumers need it). Nothing after the first
+ # force_full can change full/boards/args - the full branch below ignores by_board.
+ for path in changed_files:
+ _classify_one(path, repo_root, all_boards, extras, s)
+
+ if s.full:
+ return {'full': True, 'boards': {b['name']: 'all' for b in all_boards},
+ 'families': sorted(s.families), 'reasons': s.reasons}
+
+ # role pruning: single-role selections drop the other role's tests and boards
+ by_name = {b['name']: b for b in all_boards}
+ out = {}
+ for name, tests in s.by_board.items():
+ allowed = board_tests(by_name[name])
+ if tests == 'all':
+ kept = list(allowed)
+ else:
+ kept = [t for t in allowed if t in tests]
+ if s.roles and s.roles != {'device', 'host'}:
+ role = next(iter(s.roles))
+ kept = [t for t in kept if test_role(t) in (role, 'dual')]
+ if kept:
+ out[name] = 'all' if set(kept) == set(allowed) else sorted(kept)
+ return {'full': False, 'boards': out, 'families': sorted(s.families),
+ 'reasons': s.reasons}
+
+
+def _board_args(name, chosen) -> list:
+ parts = [f'-b {name}']
+ if chosen != 'all':
+ parts.append(f'-bt {name}:{",".join(chosen)}')
+ return parts
+
+
+def selection_args(sel, rosters):
+ """hil_test.py args per config. Empty means either 'full matrix' or 'nothing
+ selected' - callers must read sel['full'] to tell them apart."""
+ args = {}
+ for cfg_path, boards in rosters:
+ parts = []
+ if not sel['full']:
+ for b in boards:
+ chosen = sel['boards'].get(b['name'])
+ if chosen is not None:
+ parts += _board_args(b['name'], chosen)
+ args[os.path.basename(cfg_path)] = ' '.join(parts)
+ return args
+
+
+def selection_args_by_flasher(sel, rosters):
+ """{config: {flasher name: args}}. CI runs one rig as several jobs split by
+ flasher (esptool vs the rest); each must gate on its own subset, otherwise the
+ other leg runs a filter matching zero boards and reports a vacuous green."""
+ out = {}
+ for cfg_path, boards in rosters:
+ per = {}
+ if not sel['full']:
+ for b in boards:
+ chosen = sel['boards'].get(b['name'])
+ if chosen is None:
+ continue
+ per.setdefault(b.get('flasher', {}).get('name', ''), []).extend(
+ _board_args(b['name'], chosen))
+ out[os.path.basename(cfg_path)] = {f: ' '.join(p) for f, p in per.items()}
+ return out
+
+
+def changed_files_from_git(base, repo_root):
+ mb = subprocess.run(['git', 'merge-base', 'HEAD', base], cwd=repo_root,
+ capture_output=True, text=True, check=True).stdout.strip()
+ diff = subprocess.run(GIT_DIFF_ARGV + [f'{mb}..HEAD'], cwd=repo_root,
+ capture_output=True, text=True, check=True).stdout
+ return [l for l in diff.splitlines() if l.strip()]
+
+
+def main():
+ ap = argparse.ArgumentParser(description=__doc__)
+ g = ap.add_mutually_exclusive_group(required=True)
+ g.add_argument('--base', help='git ref to diff against (merge-base..HEAD)')
+ g.add_argument('--diff-file', help='newline-separated changed-file list')
+ ap.add_argument('configs', nargs='+', help='rig roster JSON file(s)')
+ a = ap.parse_args()
+
+ # test/hil/helper/ -> repo root is FOUR levels up; three left this at <repo>/test
+ # after the helper/ move and every repo-relative glob silently matched nothing
+ repo_root = os.path.dirname(os.path.dirname(os.path.dirname(os.path.dirname(os.path.abspath(__file__)))))
+ rosters = []
+ for c in a.configs:
+ with open(c) as f:
+ rosters.append((c, json.load(f)['boards']))
+
+ files = (open(a.diff_file).read().splitlines() if a.diff_file
+ else changed_files_from_git(a.base, repo_root))
+ files = [f for f in files if f.strip()]
+
+ s = classify(files, repo_root, rosters)
+ s['args'] = selection_args(s, rosters)
+ s['args_flasher'] = selection_args_by_flasher(s, rosters)
+ for r in s['reasons']:
+ print(f'hil_select: {r}', file=sys.stderr)
+ print(json.dumps(s))
+
+
+if __name__ == '__main__':
+ main()
diff --git a/test/hil/helper/hil_util.py b/test/hil/helper/hil_util.py
new file mode 100644
index 000000000..54984d20f
--- /dev/null
+++ b/test/hil/helper/hil_util.py
@@ -0,0 +1,585 @@
+#!/usr/bin/env python3
+# SPDX-License-Identifier: MIT
+# Bottom layer of the HIL harness: the bounded command runner plus the shared helpers and
+# data every other module needs. Stays stdlib-only and imports nothing local -- everything
+# else imports this, including the unit tests on GitHub's bare runner; never import them
+# from here. Callers set the module global `verbose`.
+
+from __future__ import annotations
+
+import glob
+import os
+import signal
+import subprocess
+import threading
+import sys
+from pathlib import Path
+from typing import Any
+
+
+# -------------------------------------------------------------
+# HIL example test lists, shared by hil_test.py (runner) and hil_select.py (PR-diff
+# selector). Run order is shuffled per board (see test_board); every example carries a
+# unique hardcoded idProduct (see its usb_descriptors.c).
+# -------------------------------------------------------------
+
+# device tests
+device_tests = [
+ 'device/cdc_dual_ports',
+ 'device/cdc_msc',
+ 'device/dfu',
+ 'device/cdc_msc_throughput',
+ 'device/audio_test_freertos',
+ 'device/dfu_runtime',
+ 'device/cdc_msc_freertos',
+ 'device/hid_boot_interface',
+ 'device/msc_dual_lun',
+ 'device/hid_generic_inout',
+ 'device/printer_to_cdc',
+ 'device/midi_test',
+ 'device/mtp',
+ 'device/usbtest', # cafe:4010, unique PID; runs the Linux testusb tier-4 battery via usbtest.py
+ # 'device/net_lwip_webserver', # disabled for PR #3605: USB net iface enum is flaky on the CI HIL host
+]
+
+dual_tests = [
+ 'dual/host_info_to_device_cdc',
+]
+
+host_test = [
+ 'host/cdc_msc_hid',
+ 'host/msc_file_explorer',
+ 'host/msc_file_explorer_freertos',
+ 'host/device_info',
+]
+
+verbose = False
+
+def pos_int_env(name: str, default: int) -> int:
+ # One parsing policy for every HIL_* knob: a bare int() crashes every run at import
+ # on a malformed value, and 0/negative silently removes the bound the knob enforces.
+ try:
+ v = int(os.getenv(name, str(default)))
+ except ValueError:
+ print(f'warning: {name} is not an integer; using {default}',
+ file=sys.stderr, flush=True)
+ return default
+ if v <= 0:
+ print(f'warning: {name}={v} is not usable; using {default}',
+ file=sys.stderr, flush=True)
+ return default
+ return v
+
+
+def pos_float_env(name: str, default: float) -> float:
+ try:
+ v = float(os.getenv(name, str(default)))
+ except ValueError:
+ print(f'warning: {name} is not a number; using {default}',
+ file=sys.stderr, flush=True)
+ return default
+ # float() accepts 'inf'/'nan': an infinite serial timeout is an unbounded read, the
+ # very thing these knobs exist to prevent, and nan fails every comparison silently
+ if not (v > 0 and v < float('inf')):
+ print(f'warning: {name}={v} is not usable; using {default}',
+ file=sys.stderr, flush=True)
+ return default
+ return v
+
+
+CMD_TIMEOUT = pos_int_env('HIL_CMD_TIMEOUT', 180)
+
+TINYUSB_ROOT = Path(__file__).resolve().parents[3] # test/hil/helper/ -> repo root
+
+
+def cmd_stdout_text(out: Any) -> str:
+ if out is None:
+ return ''
+ if isinstance(out, bytes):
+ return out.decode('utf-8', errors='ignore')
+ return str(out)
+
+
+def _banner_body(out: Any, err: Any) -> str:
+ # split_stderr callers keep the diagnostic in stderr — a banner of stdout alone
+ # would be blank exactly when something went wrong
+ body = cmd_stdout_text(out)
+ err_text = cmd_stdout_text(err)
+ if err_text:
+ body = f'{body}\n{err_text}' if body else err_text
+ return body
+
+
+# Shared with compact_output's stripper in hil_test: duplicated literals let the two
+# layers drift and reintroduce literal marker noise mid-row in the GitHub log.
+GROUP_MARK, ENDGROUP_MARK = '::group::', '::endgroup::'
+
+
+def strip_workflow_markers(line: str) -> str:
+ # run_cmd only ever emits markers at line start; mid-line is not a real case.
+ return line.removeprefix(GROUP_MARK).removeprefix(ENDGROUP_MARK)
+
+
+def _ci_log_groups() -> bool:
+ # GitHub folds ::group::/::endgroup:: only at line start of the JOB's real stdout; a
+ # pool worker's capture is compacted into one row line, where they render literally.
+ return bool(os.getenv('CI')) and sys.stdout is sys.__stdout__
+
+
+def _print_banner(title: str, out: Any, err: Any) -> None:
+ print()
+ if _ci_log_groups():
+ print(f'{GROUP_MARK}{title}')
+ print(_banner_body(out, err))
+ print(ENDGROUP_MARK)
+ else:
+ print(title)
+ print(_banner_body(out, err))
+
+
+SYSFS_READ_GRACE = 2.0 # bound on one attribute read of a possibly-wedged device
+SYSFS_STUCK_MAX = 4 # stranded readers tolerated before read_sysfs goes blind
+_sysfs_stuck = 0 # each costs a thread + an fd for the life of the process
+_sysfs_stuck_lock = threading.Lock()
+_sysfs_blind_logged = False
+
+
+class _SysfsUnknown:
+ """Sentinel: the read did not answer. NOT "the attribute is absent" -- reading it as
+ absence turns a healthy board into a firmware regression in the report."""
+ __slots__ = ()
+
+ def __bool__(self) -> bool:
+ return False
+
+ def __repr__(self) -> str:
+ return 'SYSFS_UNKNOWN'
+
+
+SYSFS_UNKNOWN = _SysfsUnknown()
+
+
+def sysfs_blind() -> bool:
+ """True once this process has stranded SYSFS_STUCK_MAX readers: every later read
+ answers SYSFS_UNKNOWN, so nothing it reports about a device is a fact any more."""
+ return _sysfs_stuck >= SYSFS_STUCK_MAX
+
+
+def sysfs_blind_note() -> str:
+ """Suffix for a failure message, so a blind worker's verdict never reads as hardware."""
+ return (f' (this worker is blind: {SYSFS_STUCK_MAX} sysfs reads stranded on a wedged '
+ f'device, so the check could not see the bus)') if sysfs_blind() else ''
+
+
+def read_sysfs(path: str, grace: float = SYSFS_READ_GRACE) -> str | None | _SysfsUnknown:
+ """Read a sysfs attribute with a WALL-CLOCK bound.
+
+ The value, None when the attribute is genuinely unreadable (OSError), or SYSFS_UNKNOWN
+ when the read did not answer -- it timed out, or this process is already blind. Callers
+ MUST keep those apart: absence is a fact, unknown is not.
+
+ usb_string_attr (serial/product/manufacturer) is served under the device lock a wedged
+ usbfs ioctl holds, so a plain open().read() blocks for as long as the wedge lasts, on
+ exactly the board an incident is about. The reader sleeps INTERRUPTIBLY (every read
+ takes usb_lock_device_interruptible, v6.12.96 sysfs.c:124-139 -- uninterruptible is the
+ ioctl holder, not us), so it dies with a SIGKILLed worker; what it costs meanwhile is a
+ thread and an fd for this process's life, because on sysfs the open() SUCCEEDS and only
+ the read blocks. Measured: 20 blocking reads leave 20 live threads.
+
+ Hence the cap: callers rescan (hil_lock's controller_of re-reads every unresolved
+ device on EVERY permit), and hitting RLIMIT_NOFILE or the thread ceiling raises inside
+ the worker and loses every board's result -- worse than the hang this prevents.
+ """
+ if sysfs_blind():
+ return SYSFS_UNKNOWN
+ # Known-stranded? Re-reading costs another permanent thread+fd and a blindness credit
+ # to learn what we already know. Lives HERE, not at the call sites: a call-site memo
+ # has to be remembered by every new scanner, and twice it was not.
+ was = _sysfs_stranded.get(path, _STRAND_MISS)
+ if was is not _STRAND_MISS:
+ if was is None:
+ return SYSFS_UNKNOWN # stranded, inode unknown: never re-read it
+ try:
+ if os.stat(path).st_ino == was:
+ return SYSFS_UNKNOWN # same node, still wedged
+ except OSError:
+ pass # gone: fall through, the read reports it
+ _sysfs_stranded.pop(path, None) # replaced or gone -> re-read it
+ out: dict = {}
+
+ def _read():
+ try:
+ with open(path) as f:
+ out['v'] = f.read().strip()
+ except (OSError, ValueError):
+ pass # no such attribute, or not text: unreadable, and that IS a fact
+
+ t = threading.Thread(target=_read, daemon=True)
+ t.start()
+ t.join(grace)
+ # `out` FIRST, not is_alive() alone: a reader can deposit its value and still be alive
+ # for a moment afterwards, and counting that as a strand memoises a healthy attribute as
+ # unreadable and spends one of four blindness credits. bounded_open has always checked
+ # its box for the same reason.
+ if t.is_alive() and 'v' not in out:
+ # Count the PATH once, not once per reader. hil_pool_check runs -j4 by default,
+ # which equals SYSFS_STUCK_MAX, so four threads hitting ONE wedged device used to
+ # spend the entire blindness budget between them -- latching blind on the single
+ # wedge the tool was run to find. The strand is real for each thread, but the
+ # DEVICE is what the cap is about.
+ # Under the SAME lock as the counter: check-then-act here is a race, and
+ # hil_pool_check runs a ThreadPoolExecutor of exactly SYSFS_STUCK_MAX workers in
+ # ONE process, so four threads on one wedged path could each see `first` before any
+ # of them recorded it -- spending the whole blindness budget on a single device,
+ # which is what this memo exists to prevent. note_sysfs_strand takes the lock
+ # itself, so call it after releasing.
+ with _sysfs_stuck_lock:
+ first = path not in _sysfs_stranded
+ if first:
+ try:
+ # stat, never the thread's own open(): stat does not call ->show(), so
+ # it cannot block on the device lock the reader is stuck behind
+ _sysfs_stranded[path] = os.stat(path).st_ino
+ except OSError:
+ _sysfs_stranded[path] = None # unstattable, but still known-stranded
+ if first:
+ note_sysfs_strand()
+ return SYSFS_UNKNOWN
+ return out.get('v')
+
+
+def note_sysfs_strand() -> None:
+ """Record ONE stranded sysfs reader. Shared by read_sysfs and bounded_open so both
+ account against a single counter -- the report caveat keys off it."""
+ global _sysfs_stuck, _sysfs_blind_logged
+ with _sysfs_stuck_lock:
+ _sysfs_stuck += 1
+ announce = sysfs_blind() and not _sysfs_blind_logged
+ _sysfs_blind_logged = _sysfs_blind_logged or announce
+ if announce:
+ # once per process, on stderr: a worker's stdout is compacted into one report
+ # row, where this would be lost among the test output
+ print(f'warning: {SYSFS_STUCK_MAX} sysfs reads stranded on a wedged device; '
+ f'this process is now blind and answers SYSFS_UNKNOWN for every '
+ f'attribute -- its verdicts about device presence are not evidence',
+ file=sys.stderr, flush=True)
+
+
+# path -> the inode it had when its read stranded. A stranded attribute stays
+# stranded until the DEVICE is replaced, and a re-enumeration destroys the kernfs
+# node and makes a new one -- so a changed inode is the all-clear. Keyed by path
+# alone it would outlive the wedge: a busport does not change when a board comes
+# back on the same port, so the HUNG reflash this branch performs would recover a
+# board the harness could then never see again.
+_sysfs_stranded: dict = {}
+# A stranded path whose inode could not be read is stored as None, so a plain .get() cannot
+# tell 'known stranded, inode unknown' from 'never seen' -- and treating the first as the
+# second re-reads it, stranding another permanent thread and fd every call. Distinct miss
+# sentinel, so None keeps its own meaning.
+_STRAND_MISS = object()
+
+
+def usb_scan(vid_pid=None, serial=None, vid=None) -> tuple[list, bool]:
+ """Enumerated USB devices matching the filters, and whether anything is unknown.
+
+ Returns ([{busport, dir, vid, pid, serial}], unknown). `unknown` True means a bounded
+ read did not answer, so absence is NOT proven -- the same contract as read_sysfs.
+
+ Three rules, one implementation for every caller:
+
+ * Root hubs excluded (glob `*-*`): no DUT is one, and scans including them measured
+ seconds slower (observation, no mechanism -- the "autosuspend wake" explanation was
+ wrong; usb_string_attr reads a cached string, sysfs.c:124-139).
+ * idVendor/idProduct first: lock-free `sysfs_emit` from udev->descriptor
+ (sysfs.c:688-705), so they rule out nearly every device for free.
+ * `serial` last and bounded: it is served under the lock a wedged ioctl holds, and a
+ path that already stranded is never re-read (each strand costs a thread and an fd
+ for this process's life).
+ """
+ out = []
+ unknown = False
+ for d in glob.glob('/sys/bus/usb/devices/*-*'):
+ # Interfaces are '<busport>:<cfg>.<ifnum>' (e.g. 2-4:1.0) -- they CONTAIN the
+ # colon, they do not end with it, so the original endswith() never fired and every
+ # scan opened idVendor/idProduct on all of them (measured: 31 of 44 matches).
+ if ':' in os.path.basename(d):
+ continue
+ try:
+ with open(os.path.join(d, 'idVendor')) as f:
+ dev_vid = f.read().strip()
+ with open(os.path.join(d, 'idProduct')) as f:
+ dev_pid = f.read().strip()
+ except OSError:
+ continue # vanished mid-walk, or not a device dir: a fact, not unknown
+ if vid_pid is not None and (dev_vid, dev_pid) != tuple(vid_pid):
+ continue # ruled out for free, without touching the locked attribute
+ if vid is not None and dev_vid != vid:
+ continue # same, for callers that know the VID but not the PID
+ sn = read_sysfs(os.path.join(d, 'serial'))
+ if sn is SYSFS_UNKNOWN:
+ unknown = True # read_sysfs memoises it; a repeat scan costs nothing
+ continue
+ if sn is None:
+ continue # no serial attribute: a fact
+ if serial is not None and sn.lower() != serial.lower():
+ continue
+ out.append({'busport': os.path.basename(d), 'dir': d,
+ 'vid': dev_vid, 'pid': dev_pid, 'serial': sn})
+ return out, unknown
+
+
+def bounded_open(path: str, flags: int, timeout: float = SYSFS_READ_GRACE):
+ """os.open() with a wall-clock bound.
+
+ The fd, None when the open genuinely FAILED (OSError: EBUSY, ENOENT, EACCES), or
+ SYSFS_UNKNOWN when it did not answer -- the same three-valued contract as read_sysfs,
+ and for the same reason: folding a fact into an unknown made an ordinary EBUSY read as
+ a wedged device and sent the operator hunting hardware that is healthy.
+
+ An open CAN block on a wedged device -- not on O_NONBLOCK, which usblp_open never
+ consults, but on usb_autopm_get_interface(), a runtime-PM resume that does I/O
+ (v6.12.96 drivers/usb/class/usblp.c). It holds usblp_mutex while it waits, and that
+ mutex is driver-GLOBAL, so one wedged printer blocks opens of every usblp node.
+
+ Unlike read_sysfs the stranded thread cleans up after itself: if we have given up it
+ closes the fd it eventually got, so only the thread leaks. Both sides take `handoff`
+ -- "store or close" and "abandon and drain" are a check-then-act pair that can
+ interleave into an fd stored after the box was drained, which would leak it into a
+ node that allows a SINGLE opener (usblp_open returns -EBUSY when usblp->used).
+ """
+ # Same short-circuit as read_sysfs: once blind, another stranded thread buys nothing
+ # and the cap exists precisely to stop them accumulating.
+ if sysfs_blind():
+ return SYSFS_UNKNOWN
+ # Known-stranded? Re-opening costs another thread, another fd and another blindness
+ # credit to learn what we already know -- and the printer test re-opens ONE lp node on
+ # every retry. Same memo and same inode check as read_sysfs.
+ was = _sysfs_stranded.get(path, _STRAND_MISS)
+ if was is not _STRAND_MISS:
+ if was is None:
+ return SYSFS_UNKNOWN # stranded, inode unknown: never re-read it
+ try:
+ if os.stat(path).st_ino == was:
+ return SYSFS_UNKNOWN
+ except OSError:
+ pass
+ _sysfs_stranded.pop(path, None)
+ box: dict = {}
+ done, abandoned = threading.Event(), threading.Event()
+ handoff = threading.Lock()
+
+ def _open():
+ try:
+ fd = os.open(path, flags)
+ except OSError:
+ done.set()
+ return
+ with handoff:
+ stored = not abandoned.is_set()
+ if stored:
+ box['fd'] = fd
+ if not stored:
+ try:
+ os.close(fd)
+ except OSError:
+ pass
+ done.set()
+
+ threading.Thread(target=_open, daemon=True).start()
+ if not done.wait(timeout):
+ with handoff:
+ abandoned.set()
+ fd = box.pop('fd', None) # completed in the gap between timeout and flag
+ if fd is not None:
+ # It DID open, just after our deadline -- the thread finished, so nothing is
+ # stranded. Report unknown (we already gave up on it) but do not spend a
+ # blindness credit, and do not call a merely-slow node wedged.
+ try:
+ os.close(fd)
+ except OSError:
+ pass
+ return SYSFS_UNKNOWN
+ # counted like a stranded read_sysfs: the thread and (eventually) its fd are gone
+ # for the life of the process, and the cap exists to stop that reaching the
+ # thread/fd ceiling -- an exception there escapes the worker and loses every board.
+ # Memoised by inode so a retry of the same node does not pay again.
+ # same lock as read_sysfs, same reason
+ with _sysfs_stuck_lock:
+ first = path not in _sysfs_stranded
+ if first:
+ try:
+ _sysfs_stranded[path] = os.stat(path).st_ino
+ except OSError:
+ _sysfs_stranded[path] = None
+ if first:
+ note_sysfs_strand()
+ return SYSFS_UNKNOWN
+ return box.get('fd')
+
+
+def _close_pipes(p: subprocess.Popen) -> None:
+ """Close OUR ends of an abandoned child's pipes. Never raises."""
+ for pipe in (p.stdout, p.stderr, p.stdin):
+ try:
+ if pipe is not None:
+ pipe.close()
+ except OSError:
+ pass
+
+
+def run_alongside(argv: list, work, timeout: int) -> subprocess.CompletedProcess:
+ """Run `argv` alongside `work()`, which runs in THIS thread, then reap it -- bounded.
+
+ The read-while-we-write shape run_cmd cannot express: the caller needs the child
+ RUNNING while it does something else. Everything else about the contract is run_cmd's
+ -- own session, killpg, bounded reap, our pipe ends closed, rc 124 on the kill.
+
+ A PROCESS, not a thread: an abandoned thread keeps the fd, and usblp_open returns
+ -EBUSY while usblp->used (v6.12.96 usblp.c), so every later open in this long-lived
+ worker would read as a wedged device. A killed process takes its fd with it.
+
+ stdout is captured as BYTES and kept CLEAN -- a caller byte-compares it against the
+ payload it sent, so a single stderr byte (a PYTHONWARNINGS chirp, a sitecustomize
+ print, a .pth deprecation from a venv) would read as USB data corruption. stderr gets
+ its own pipe; communicate() drains both, so the split cannot deadlock.
+ `work` runs even if the child dies immediately -- the caller's own asserts decide.
+ """
+ p = subprocess.Popen(argv, stdout=subprocess.PIPE, stderr=subprocess.PIPE,
+ start_new_session=True)
+
+ def _reap() -> subprocess.CompletedProcess:
+ try:
+ out, err = p.communicate(timeout=timeout)
+ return subprocess.CompletedProcess(argv, p.returncode, out, err)
+ except subprocess.TimeoutExpired:
+ try:
+ os.killpg(p.pid, signal.SIGKILL)
+ except OSError:
+ p.kill()
+ try:
+ out, err = p.communicate(timeout=5)
+ except subprocess.TimeoutExpired:
+ # Outlasted SIGKILL: uninterruptible, still holding whatever it opened.
+ # Abandoned like any other stray -- but as a real child in its own
+ # session, so the containment sweep FINDS it (child_procs walks the ppid
+ # tree) and the report names it. That is the whole difference from a
+ # blocked thread, which no sweep can see and no signal can reach.
+ out, err = b'', b''
+ _close_pipes(p) # our own fds must not leak either
+ return subprocess.CompletedProcess(argv, 124, out, err)
+
+ try:
+ work()
+ except BaseException:
+ # Reap first so the child never outlives us, then let the caller's error through.
+ # A `return` inside a `finally` would SWALLOW it -- an assert in `work` would
+ # vanish and the caller would compare data it never finished sending.
+ _reap()
+ raise
+ return _reap()
+
+
+def run_cmd(cmd: str, cwd: str | None = None, timeout: int | None = None,
+ binary: bool = False, split_stderr: bool = False,
+ quiet: bool = False) -> subprocess.CompletedProcess:
+ if timeout is None:
+ timeout = CMD_TIMEOUT
+ # binary: raw bytes (text mode's errors='replace' mangles non-UTF-8 file content).
+ # split_stderr: keep stderr out of stdout, for callers that parse stdout. quiet: no
+ # COMMAND FAILED banner, for retry loops that report failures themselves (timeouts
+ # still print: a killed child is always noteworthy).
+ popen_kwargs = {
+ 'cwd': cwd,
+ 'shell': True,
+ 'stdout': subprocess.PIPE,
+ 'stderr': subprocess.PIPE if split_stderr else subprocess.STDOUT,
+ }
+ if not binary:
+ popen_kwargs.update({'text': True, 'encoding': 'utf-8', 'errors': 'replace'})
+ if os.name != 'nt':
+ # C-level setsid, same process-group semantics as preexec_fn=os.setsid but
+ # safe when called from threads (pool_check runs flashes from a thread pool)
+ popen_kwargs['start_new_session'] = True
+
+ p = subprocess.Popen(cmd, **popen_kwargs)
+ try:
+ out, err = p.communicate(timeout=timeout)
+ r = subprocess.CompletedProcess(args=cmd, returncode=p.returncode, stdout=out, stderr=err)
+ except subprocess.TimeoutExpired as ex:
+ if os.name != 'nt':
+ try:
+ os.killpg(p.pid, signal.SIGKILL)
+ except OSError:
+ # ProcessLookupError: already gone. PermissionError: an all-root group
+ # refuses the group kill -- letting either escape would skip the bounded
+ # reap, the pipe close and the rc-124 return this handler exists for.
+ pass
+ else:
+ p.kill()
+ try:
+ out, err = p.communicate(timeout=10)
+ except subprocess.TimeoutExpired:
+ # Something in the group outlived SIGKILL: D state (truly unkillable), or
+ # root-owned because sudo FORKS rather than execs, so the wrapper dies and its
+ # root child does not. Abandon it and let the report name it; the harness never
+ # sudo-kills its way out. Our ends of its pipes must not leak, though: a pool
+ # worker lives for the whole run, so every wedged command would cost it two fds.
+ out, err = None, None
+ _close_pipes(p)
+ # prefer the post-kill buffers (supersets of the exception's), falling back to ex.*
+ # when the child was unkillable. TimeoutExpired carries BYTES even for a text-mode
+ # Popen, so the fallbacks must be decoded or a text-mode caller gets bytes exactly
+ # when the child wedged in D state.
+ def _typed(v):
+ if not binary and isinstance(v, bytes):
+ return v.decode('utf-8', errors='replace')
+ return v
+
+ timeout_out = _typed(out or ex.stdout) or (b'' if binary else '')
+ # ...and never None: with split_stderr the SUCCESS path always yields a str/bytes,
+ # so a caller that does `r.stderr.strip()` works everywhere except the timeout --
+ # the one path it was written for. Without split_stderr stderr stays None, as on
+ # the success path (it was merged into stdout).
+ timeout_err = _typed(err if err is not None else ex.stderr)
+ if split_stderr and timeout_err is None:
+ timeout_err = b'' if binary else ''
+ _print_banner(f'COMMAND TIMEOUT ({timeout}s): {cmd}', timeout_out, timeout_err)
+ return subprocess.CompletedProcess(args=cmd, returncode=124, stdout=timeout_out, stderr=timeout_err)
+ except BaseException:
+ # BaseException, not Exception (as in CPython's own subprocess.run):
+ # KeyboardInterrupt is the case that matters, and start_new_session put the child in
+ # its OWN group, so it never got the terminal's SIGINT -- without this, Ctrl-C
+ # leaves the flasher or testusb holding the probe and its usbfs node. Kill and
+ # close, never wait: this path must not add a hang of its own.
+ if os.name != 'nt':
+ try:
+ os.killpg(p.pid, signal.SIGKILL)
+ except OSError:
+ pass
+ else:
+ p.kill()
+ _close_pipes(p)
+ raise
+
+ if r.returncode != 0 and not quiet:
+ _print_banner(f'COMMAND FAILED: {cmd}', r.stdout, r.stderr)
+ elif verbose:
+ print(cmd)
+ print(cmd_stdout_text(r.stdout))
+ return r
+
+
+# get usb serial by id
+def get_serial_dev(id, vendor_str, product_str, ifnum):
+ if vendor_str and product_str:
+ # known vendor and product
+ vendor_str = vendor_str.replace(' ', '_')
+ product_str = product_str.replace(' ', '_')
+ return f'/dev/serial/by-id/usb-{vendor_str}_{product_str}_{id}-if{ifnum:02d}'
+ else:
+ # just use id: mostly for cp210x/ftdi flasher
+ pattern = f'/dev/serial/by-id/usb-*_{id}-if*'
+ port_list = glob.glob(pattern)
+ if len(port_list) == 0:
+ raise RuntimeError(f'No serial device found for {pattern}')
+ return port_list[0]