#!/usr/bin/env python3 # SPDX-License-Identifier: MIT # Firmware flashing for the TinyUSB HIL rig: run_cmd, one flash_*/reset_* pair per # flasher type (dispatched by config name via getattr), find_firmware, and the # fixture serial-port resolver get_serial_dev (here, not hil_test: flash_esptool # needs it and helpers must not import hil_test). # Callers set module globals `build_dir` and `verbose` (hil_test.main from argparse, # pool_check directly) exactly as they set hil_test's globals today. # # from __future__ import annotations (below): some moved function signatures use # type hints (Any, Board) not defined in this module; postponed evaluation (PEP # 563) keeps those as unevaluated strings so the verbatim-moved defs still load. from __future__ import annotations import glob import json import os import signal import subprocess from pathlib import Path verbose = False build_dir = 'cmake-build' CMD_TIMEOUT = int(os.getenv('HIL_CMD_TIMEOUT', '180')) # flasher names (dispatch key, board['flasher']['name'].lower()) whose reset_* is a no-op RESET_NOOP = {'esptool', 'lm4flash'} # extra parents find_firmware ALSO searches after build_dir. Empty by default so # hil_test's -B stays authoritative (a board missing there must report "Skip (no # binary)", never silently flash a stale binary from another tree); pool_check # opts in to cover both standard layouts. EXTRA_BUILD_DIRS: list = [] def cmd_stdout_text(out: Any) -> str: if out is None: return '' if isinstance(out, bytes): return out.decode('utf-8', errors='ignore') return str(out) # ------------------------------------------------------------- # Path # ------------------------------------------------------------- TINYUSB_ROOT = Path(__file__).resolve().parents[2] # get usb serial by id def get_serial_dev(id, vendor_str, product_str, ifnum): if vendor_str and product_str: # known vendor and product vendor_str = vendor_str.replace(' ', '_') product_str = product_str.replace(' ', '_') return f'/dev/serial/by-id/usb-{vendor_str}_{product_str}_{id}-if{ifnum:02d}' else: # just use id: mostly for cp210x/ftdi flasher pattern = f'/dev/serial/by-id/usb-*_{id}-if*' port_list = glob.glob(pattern) if len(port_list) == 0: raise RuntimeError(f'No serial device found for {pattern}') return port_list[0] # ------------------------------------------------------------- # Flashing firmware # ------------------------------------------------------------- def run_cmd(cmd: str, cwd: str | None = None, timeout: int = CMD_TIMEOUT) -> subprocess.CompletedProcess: popen_kwargs = { 'cwd': cwd, 'shell': True, 'stdout': subprocess.PIPE, 'stderr': subprocess.STDOUT, 'text': True, 'encoding': 'utf-8', 'errors': 'replace', } if os.name != 'nt': # C-level setsid, same process-group semantics as preexec_fn=os.setsid but # safe when called from threads (pool_check runs flashes from a thread pool) popen_kwargs['start_new_session'] = True p = subprocess.Popen(cmd, **popen_kwargs) try: out, _ = p.communicate(timeout=timeout) r = subprocess.CompletedProcess(args=cmd, returncode=p.returncode, stdout=out) except subprocess.TimeoutExpired as ex: if os.name != 'nt': try: os.killpg(p.pid, signal.SIGKILL) except ProcessLookupError: pass else: p.kill() try: out, _ = p.communicate(timeout=10) except subprocess.TimeoutExpired: # unkillable (e.g. D-state on wedged USB) out = None timeout_out = ex.stdout or out or b'' title = f'COMMAND TIMEOUT ({timeout}s): {cmd}' print() if os.getenv('CI'): print(f"::group::{title}") print(cmd_stdout_text(timeout_out)) print(f"::endgroup::") else: print(title) print(cmd_stdout_text(timeout_out)) return subprocess.CompletedProcess(args=cmd, returncode=124, stdout=timeout_out) if r.returncode != 0: title = f'COMMAND FAILED: {cmd}' print() if os.getenv('CI'): print(f"::group::{title}") print(cmd_stdout_text(r.stdout)) print(f"::endgroup::") else: print(title) print(cmd_stdout_text(r.stdout)) elif verbose: print(cmd) print(cmd_stdout_text(r.stdout)) return r def flash_jlink(board: Board, firmware: str) -> subprocess.CompletedProcess: flasher = board['flasher'] script = ['halt', 'r', f'loadfile {firmware}', 'r', 'go', 'exit'] f_jlink = Path(f'{board["name"]}_{Path(firmware).name}.jlink') with f_jlink.open('w') as f: f.writelines(f'{s}\n' for s in script) ret = run_cmd(f'JLinkExe -USB {flasher["uid"]} {flasher["args"]} -if swd -JTAGConf -1,-1 -speed auto -NoGui 1 -ExitOnError 1 -CommandFile {f_jlink}') f_jlink.unlink(missing_ok=True) return ret def reset_jlink(board: Board) -> subprocess.CompletedProcess: flasher = board['flasher'] script = ['halt', 'r', 'go', 'exit'] f_jlink = Path(f'{board["name"]}_reset.jlink') if not f_jlink.exists(): with f_jlink.open('w') as f: f.writelines(f'{s}\n' for s in script) ret = run_cmd(f'JLinkExe -USB {flasher["uid"]} {flasher["args"]} -if swd -JTAGConf -1,-1 -speed auto -NoGui 1 -ExitOnError 1 -CommandFile {f_jlink}') return ret def flash_stlink(board, firmware): flasher = board['flasher'] return run_cmd(f'STM32_Programmer_CLI --connect port=swd sn={flasher["uid"]} --write {firmware} --go') def reset_stlink(board): flasher = board['flasher'] return run_cmd(f'STM32_Programmer_CLI --connect port=swd sn={flasher["uid"]} --rst --go') def _openocd_cmd_base(flasher): return (f'openocd -c "tcl_port disabled" -c "gdb_port disabled" -c "telnet_port disabled" ' f'-c "adapter serial {flasher["uid"]}" {flasher["args"]}') # `verify` is on by default and opted out per board with "verify": false in the roster. # WCH targets must opt out: flash read-back over the WCH-Link sdi transport returns a # repeated word instead of memory contents, so verification always reports a mismatch and # fails the flash (measured on ch32v103r and ch32v307v, 2026-07-30). Do NOT drop verify # fleet-wide to accommodate them — every other openocd board can read back, and without it # a partial or corrupt write exits 0 and the test phase runs bad firmware. def flash_openocd(board, firmware): flasher = board['flasher'] verify = ' verify' if flasher.get('verify', True) else '' ret = run_cmd(f'{_openocd_cmd_base(flasher)} -c "program {firmware}{verify} reset exit"') return ret def reset_openocd(board): flasher = board['flasher'] ret = run_cmd(f'{_openocd_cmd_base(flasher)} -c "init; reset run; exit"') return ret # OpenOCD's messages for "the target's debug port did not answer". The probe is fine when # these appear (the log still shows "CMSIS-DAP: Interface ready"); the chip's debug clock # is gone, which no reset the probe can drive would fix -- the CMSIS-DAP Debug Probe has no # nRESET line at all. Which message you get depends on the DAP topology, NOT on the board: # rp2040.cfg creates three multidrop DAPs (cores 0/1 and the Rescue DP at instance 0xf) so # it fails in swd_multidrop_select, while rp2350.cfg creates a single plain ADIv6 DAP that # fails earlier in swd_connect. A dead RP2040 can also produce the second one if the very # first DP read never gets through, so both are accepted for both chips -- it is the target # cfg in the roster args, below, that picks how to rescue. DAP_WEDGED = ('Failed to connect multidrop', 'Error connecting DP: cannot read IDR') # How each RP target reaches its Rescue DP, keyed by the target cfg named in flasher args. # (cfg substitution, extra args): rp2040.cfg drives the Rescue DP itself behind a RESCUE # flag and calls init/shutdown on its own; rp2350 has a separate cfg that pokes the rescue # bit via an AP register but never shuts down, so it would sit in the server loop until # CMD_TIMEOUT without an explicit one. RESCUE_CFG = { 'target/rp2040.cfg': ('target/rp2040.cfg', '-c "set RESCUE 1" ', ''), 'target/rp2350.cfg': ('target/rp2350-rescue.cfg', '', ' -c "shutdown"'), } def rescue_openocd(board, flash_out: str = '') -> bool: """Power-on-reset a wedged RP2040/RP2350 through its Rescue DP, the one debug port not gated by the system clock (RP2040 datasheet 2.3.4.2): setting CDBGPWRUPREQ hard-resets the chip, and the bootrom halts it in a safe state ready to be flashed. This is the only way back for a target whose cores have stopped answering -- otherwise the board needs a physical replug, since the probe carries no reset line. No-op (returns False) unless this is an openocd RP board AND the flash output shows the wedge, so a flash that failed for any other reason still just retries. Returns True when a rescue was attempted; the caller should retry the flash afterwards.""" flasher = board['flasher'] if flasher['name'].lower() != 'openocd' or not any(m in flash_out for m in DAP_WEDGED): return False for cfg, (rescue_cfg, pre, post) in RESCUE_CFG.items(): if cfg in flasher['args']: args = flasher['args'].replace(cfg, rescue_cfg) return run_cmd(f'{_openocd_cmd_base({**flasher, "args": pre + args})}{post}').returncode == 0 return False def flash_esptool(board: Board, firmware: str) -> subprocess.CompletedProcess: flasher = board['flasher'] port = get_serial_dev(flasher["uid"], None, None, 0) fw_dir = Path(firmware).parent with (fw_dir / 'config.env').open() as f: idf_target = json.load(f)['IDF_TARGET'] with (fw_dir / 'flash_args').open() as f: flash_args = f.read().strip().replace('\n', ' ') command = (f'esptool --chip {idf_target} -p {port} {flasher["args"]} ' f'--before=default_reset --after=hard_reset write_flash {flash_args}') ret = run_cmd(command, cwd=str(fw_dir)) return ret def reset_esptool(board): flasher = board['flasher'] return subprocess.CompletedProcess(args=['dummy'], returncode=0) def flash_lm4flash(board, firmware): # TI Tiva-C / Stellaris ICDI: lightweight lm4flash, resets and runs after write flasher = board['flasher'] ret = run_cmd(f'lm4flash -s {flasher["uid"]} {flasher["args"]} {firmware}') return ret def reset_lm4flash(board): # lm4flash has no reset-only mode; it resets+runs on flash, so reset is a no-op flasher = board['flasher'] return subprocess.CompletedProcess(args=['dummy'], returncode=0) # The one place a flasher's firmware extension is decided: find_firmware resolves the # path with it and the flash_* functions pass that path through untouched. A flasher # added here without an entry falls back to .elf-or-.bin and can be handed the wrong # file — test_hil_select's TestRosterFlashersDispatch fails if a roster names one. FLASHER_SUFFIX = { 'esptool': '.bin', 'jlink': '.elf', 'lm4flash': '.bin', 'openocd': '.elf', 'stlink': '.elf', } def find_firmware(variant: str, example: str, roots: list | None = None, flasher: str | None = None): """Locate a built example's firmware under /cmake-build-//, then under EXTRA_BUILD_DIRS (empty unless the caller opts in — see its comment). `roots` overrides that search list entirely for one call (e.g. to find a build just produced by tools/build.py in its fixed cmake-build/ layout without widening the global policy). `flasher` is the roster flasher name: it selects which extension counts (see FLASHER_SUFFIX), so a build that produced only the other one is reported missing — a clean "Skip (no binary)" — instead of being handed to the flasher, which would fail opaquely on the absent file and burn every retry plus the board lock. Accepts the single-config layout (firmware directly in the example dir) or Ninja Multi-Config (a per-config subdir like RelWithDebInfo/). Returns the full Path INCLUDING extension, or None if not built.""" base = Path(example).name suffixes = [FLASHER_SUFFIX.get(flasher.lower())] if flasher else [] if not suffixes or suffixes == [None]: suffixes = ['.elf', '.bin'] for bd in dict.fromkeys(roots if roots is not None else [build_dir, *EXTRA_BUILD_DIRS]): fw_dir = TINYUSB_ROOT / bd / f'cmake-build-{variant}' / example if not fw_dir.is_dir(): continue for cand in [fw_dir / base, fw_dir / 'RelWithDebInfo' / base, *(p.with_suffix('') for s in suffixes for p in sorted(fw_dir.glob(f'*/{base}{s}')))]: for s in suffixes: if cand.with_suffix(s).exists(): return cand.with_suffix(s) return None