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diff --git a/docs/superpowers/plans/2026-07-28-hil-test-split.md b/docs/superpowers/plans/2026-07-28-hil-test-split.md new file mode 100644 index 000000000..6b8528973 --- /dev/null +++ b/docs/superpowers/plans/2026-07-28-hil-test-split.md @@ -0,0 +1,355 @@ +# hil_test.py Split Implementation Plan + +> **For agentic workers:** REQUIRED SUB-SKILL: Use superpowers:subagent-driven-development (recommended) or superpowers:executing-plans to implement this plan task-by-task. Steps use checkbox (`- [ ]`) syntax for tracking. + +**Goal:** Split `test/hil/hil_test.py` (2370 ln) into a test-focused core plus `hil_lock.py` (board locks + controller permits + operator CLI, superseding `board_lock.py`) and `hil_flash.py` (run_cmd + flash backends + firmware/serial lookup), with no behavior change. + +**Architecture:** Pure code motion per `docs/superpowers/specs/2026-07-28-hil-test-refactor-design.md`. Import graph: `hil_test` → {`hil_lock`, `hil_flash`}; helpers import nothing local. Call sites use module-qualified names (`hil_lock.flash_permit(...)`), never wildcard mirroring. + +**Tech Stack:** Python 3.11+ (existing `TypedDict`/`NotRequired` usage), stdlib only in the helpers (fcntl, json, glob, multiprocessing objects passed in). + +## Global Constraints + +- Work in worktree `.claude/worktrees/hil-test-split` (branch `claude/hil-test-split`); never touch the primary checkout. +- Behavior-preserving: `hil_test.py` CLI args, log lines, report format, lock/permit semantics, flash behavior all byte-identical. The ONLY user-visible change is the CLI filename `board_lock.py` → `hil_lock.py`. +- Moved functions are moved **verbatim** — no reformatting, no comment editing, no "improvements". A diff of a moved function's body against its old self must be empty. +- Commit messages: imperative, scoped, no Co-Authored-By/Claude-Session trailers. +- Every commit leaves the tree working: `python3 -m py_compile` clean on all touched modules, and `python3 .claude/skills/hil/pool_check.py --scan-only` exits 0 (safe on the rig: scan-only takes no locks, flashes nothing). +- Hardware steps (Task 4) run on the `ci` rig only, from this worktree, and rely on the tools' own board flocks — never pre-hold boards you are about to run `hil_test.py`/`pool_check.py` on. + +--- + +### Task 1: Create hil_flash.py; repoint hil_test + pool_check flash call sites + +**Files:** +- Create: `test/hil/hil_flash.py` +- Modify: `test/hil/hil_test.py` (delete moved code; add import; qualify call sites) +- Modify: `.claude/skills/hil/pool_check.py` (flash-related imports) +- Modify: `test/hil/hil_ci.sh` (scp list) + +**Interfaces:** +- Produces (used by Tasks 2-4): module `hil_flash` with `CMD_TIMEOUT`, `run_cmd(cmd, cwd=None, timeout=CMD_TIMEOUT)`, `cmd_stdout_text(out)`, `OPENCOD_ADI_PATH`, `TINYUSB_ROOT`, `flash_jlink/reset_jlink`, `flash_stlink/reset_stlink`, `flash_stflash/reset_stflash`, `flash_openocd/reset_openocd`, `flash_openocd_wch/reset_openocd_wch`, `flash_openocd_adi/reset_openocd_adi`, `flash_wlink_rs/reset_wlink_rs`, `flash_esptool/reset_esptool`, `flash_uniflash/reset_uniflash`, `flash_lm4flash/reset_lm4flash`, `find_firmware(variant, example)`, `get_serial_dev(id, vendor_str, product_str, ifnum)`, module globals `build_dir = 'cmake-build'`, `verbose = False`. + +- [ ] **Step 1: Create `test/hil/hil_flash.py`** + +Header (new code), then the moved blocks verbatim: + +```python +#!/usr/bin/env python3 +# SPDX-License-Identifier: MIT +# Firmware flashing for the TinyUSB HIL rig: run_cmd, one flash_*/reset_* pair per +# flasher type (dispatched by config name via getattr), find_firmware, and the +# fixture serial-port resolver get_serial_dev (here, not hil_test: flash_esptool +# needs it and helpers must not import hil_test). +# Callers set module globals `build_dir` and `verbose` (hil_test.main from argparse, +# pool_check directly) exactly as they set hil_test's globals today. + +import glob +import json +import os +import signal +import subprocess +import sys +from pathlib import Path + +verbose = False +build_dir = 'cmake-build' +``` + +Then MOVE (cut from `hil_test.py`, paste unchanged, in this order): +1. `CMD_TIMEOUT = int(os.getenv('HIL_CMD_TIMEOUT', '180'))` (from the constants block; leave `POOL_TIMEOUT`/`SERIAL_*_TIMEOUT` in hil_test) +2. `def cmd_stdout_text(out)` +3. `OPENCOD_ADI_PATH = Path.home() / 'app' / 'openocd_adi'` and `TINYUSB_ROOT = Path(__file__).resolve().parents[2]` +4. `def get_serial_dev(id, vendor_str, product_str, ifnum)` +5. `def run_cmd(cmd, cwd=None, timeout=CMD_TIMEOUT)` +6. All ten `flash_*`/`reset_*` pairs listed in Interfaces, in current file order +7. `def find_firmware(variant, example)` + +- [ ] **Step 2: Delete the moved code from `hil_test.py` and qualify call sites** + +In `hil_test.py`: add `import hil_flash` under the existing imports; delete the moved definitions and the `build_dir = 'cmake-build'` global (line ~165) plus `global build_dir` in `main`. Repoint every use, all module-qualified: +- `globals()[f'flash_{...}']` → `getattr(hil_flash, f'flash_{...}')` (1 site, in `test_example`) +- `globals()[f'reset_{...}']` → `getattr(hil_flash, f'reset_{...}')` (3 sites: `test_host_device_info`, `test_host_cdc_msc_hid`, `test_host_msc_file_explorer`) +- bare `run_cmd(` → `hil_flash.run_cmd(` ; `cmd_stdout_text(` → `hil_flash.cmd_stdout_text(` ; `find_firmware(` → `hil_flash.find_firmware(` ; `get_serial_dev(` → `hil_flash.get_serial_dev(` ; `TINYUSB_ROOT` → `hil_flash.TINYUSB_ROOT` (in `build_board`, `CONTROLLER_CACHE` stays hil_test-local) +- In `main()`: `build_dir = args.build_dir` → `hil_flash.build_dir = args.build_dir`; where `verbose` is set, add `hil_flash.verbose = args.verbose` (hil_test keeps its own `verbose` for test-side prints) +- `run_cmd`'s `elif verbose:` branch now reads `hil_flash.verbose` (it moved with the function — verify it references the module-local name, not hil_test's) + +Find every remaining call site mechanically: + +Run: `grep -nE 'run_cmd|cmd_stdout_text|find_firmware|get_serial_dev|flash_[a-z]|reset_[a-z]|TINYUSB_ROOT|OPENCOD' test/hil/hil_test.py | grep -v hil_flash` +Expected: only hits inside comments/strings and the `reset_{flasher}` dispatch f-strings already qualified. + +- [ ] **Step 3: Repoint pool_check's flash imports** + +In `.claude/skills/hil/pool_check.py`: add `import hil_flash` next to `import hil_test`; replace `hil_test.find_firmware` → `hil_flash.find_firmware` (3 sites), `hil_test.cmd_stdout_text` → `hil_flash.cmd_stdout_text`, `hil_test.get_serial_dev` → `hil_flash.get_serial_dev`, `hil_test.TINYUSB_ROOT` → `hil_flash.TINYUSB_ROOT`, `hil_test.build_dir` → `hil_flash.build_dir` (2 sites incl. `main`'s assignment), `hil_test.verbose = args.verbose` → `hil_flash.verbose = args.verbose`, `getattr(hil_test, f'flash_...')`/`getattr(hil_test, f'reset_...')` → `getattr(hil_flash, ...)` (4 sites). Keep `import hil_test` and the pymtp shim for now (locks still live there; removed in Task 2). + +- [ ] **Step 4: Add hil_flash.py to the hil_ci.sh scp list** + +```bash +scp -q "$ROOT_DIR/test/hil/hil_test.py" \ + "$ROOT_DIR/test/hil/hil_flash.py" \ + "$ROOT_DIR/test/hil/pymtp.py" \ + "$CONFIG" \ + "$REMOTE:$REMOTE_DIR/test/hil/" +``` + +- [ ] **Step 5: Verify** + +Run: `python3 -m py_compile test/hil/hil_flash.py test/hil/hil_test.py .claude/skills/hil/pool_check.py && python3 test/hil/hil_test.py --help >/dev/null && python3 .claude/skills/hil/pool_check.py --scan-only` +Expected: compiles; help prints nothing to stderr; scan-only prints the table and exits 0. + +- [ ] **Step 6: Commit** + +```bash +git add test/hil/hil_flash.py test/hil/hil_test.py test/hil/hil_ci.sh .claude/skills/hil/pool_check.py +git commit -m "hil: extract flashing into hil_flash.py" +``` + +--- + +### Task 2: Create hil_lock.py core (flock protocol + controller permits); repoint hil_test + pool_check + +**Files:** +- Create: `test/hil/hil_lock.py` +- Modify: `test/hil/hil_test.py` +- Modify: `.claude/skills/hil/pool_check.py` +- Modify: `test/hil/hil_ci.sh` + +**Interfaces:** +- Produces: module `hil_lock` with `BOARD_LOCK_DIR`, `CI_REASON = 'hil_test.py'`, `lock_path(board)`, `flock_nb(board)`, `write_record(fh, reason)`, `clear_record(fh)`, `read_record(board)`, `acquire_board_lock(board, reason=CI_REASON)`, `FLASH_PARALLEL`, `USBTEST_PARALLEL`, `CONTROLLER_SLOTS`, `controller_of(uid)`, `controller_slot(pci)`, `controller_permit`, `flash_permit(uid)`, `usbtest_permit(uid)`, `init_scheduling(b_sems, f_sems, cmap, cmeta, hints, log_fn=None)`. + +- [ ] **Step 1: Create `test/hil/hil_lock.py` with the flock core** + +New code (the protocol, factored from today's three copies — `board_lock.py` `cmd_hold`/`read_info`, `hil_test.acquire_board_lock`, pool_check `lock_board`; behavior identical to `hil_test.acquire_board_lock` for the acquire path): + +```python +#!/usr/bin/env python3 +# SPDX-License-Identifier: MIT +"""Board locks + controller permits for the TinyUSB HIL rig. + +Board locks are kernel flocks in BOARD_LOCK_DIR arbitrating hardware access +between dev sessions and CI's hil_test.py (never stop the actions-runner). +Controller permits are in-process semaphores budgeting flashes and usbtest +batteries per host controller; they have no CLI meaning. The CLI below +(hold/release/status) manages board locks only; it supersedes board_lock.py. +""" +import argparse +import fcntl +import glob +import json +import os +import re +import select +import signal +import sys +import time + +BOARD_LOCK_DIR = '/tmp/tinyusb-hil-locks' +CI_REASON = 'hil_test.py' # release-protected holder tag (release refuses to kill it) +PROFILE = os.environ.get('HIL_PROFILE') == '1' + + +def lock_path(board: str) -> str: + return os.path.join(BOARD_LOCK_DIR, f'{board}.lock') + + +def flock_nb(board: str): + """Open-or-create the lock file WITHOUT truncating (a losing racer must not + wipe the winner's record) and take LOCK_EX|LOCK_NB. Returns the open handle; + raises OSError when the flock is held elsewhere (handle already closed).""" + fd = os.open(lock_path(board), os.O_RDWR | os.O_CREAT, 0o666) + fh = os.fdopen(fd, 'r+') + try: + fcntl.flock(fh, fcntl.LOCK_EX | fcntl.LOCK_NB) + except OSError: + fh.close() + raise + return fh + + +def write_record(fh, reason: str) -> None: + """Best-effort holder record; the flock itself is already held.""" + try: + fh.truncate(0) + fh.seek(0) + json.dump({'pid': os.getpid(), 'reason': reason, + 'since': time.strftime('%Y-%m-%dT%H:%M:%S%z')}, fh) + fh.flush() + except OSError: + pass + + +def clear_record(fh) -> None: + """Clear our record before dropping the flock so records stay truthful.""" + try: + fh.truncate(0) + except OSError: + pass + + +def read_record(board: str): + try: + with open(lock_path(board)) as f: + return json.load(f) + except (OSError, ValueError): + return None +``` + +Then MOVE `acquire_board_lock` from `hil_test.py` verbatim, with exactly two mechanical edits: signature becomes `def acquire_board_lock(board_name, reason=CI_REASON):` and the record-write dict's `'reason': 'hil_test.py'` becomes `'reason': reason`. Do NOT rewrite its body in terms of `flock_nb` — on conflict it reads holder info from the still-open handle before closing, which `flock_nb` (closes on conflict) cannot provide; the fail-open warning text and RuntimeError message must survive character-for-character. + +- [ ] **Step 2: Move the controller-permit block into `hil_lock.py`** + +MOVE verbatim from `hil_test.py`: the scheduling comment block + `FLASH_PARALLEL`, `USBTEST_PARALLEL`, `CONTROLLER_SLOTS`, the five module globals (`usbtest_sems`, `flash_sems`, `controller_map`, `controller_meta`, `controller_hints`), `controller_of`, `controller_slot`, `controller_permit`, `flash_permit`, `usbtest_permit`. Two mechanical adaptations: +- add at module scope `log = print` and a setter, replacing the two `log_line(...)` calls inside `controller_of`/`controller_permit` with `log(...)`: + +```python +log = print # hil_test.init_worker points this at log_line via init_scheduling + + +def init_scheduling(b_sems, f_sems, cmap, cmeta, hints, log_fn=None): + """Install per-worker scheduling state (called from hil_test.init_worker).""" + global usbtest_sems, flash_sems, controller_map, controller_meta, controller_hints, log + usbtest_sems, flash_sems = b_sems, f_sems + controller_map, controller_meta, controller_hints = cmap, cmeta, hints + if log_fn is not None: + log = log_fn +``` + +- `PROFILE` inside `controller_permit` now resolves to hil_lock's own module constant (defined in Step 1). + +- [ ] **Step 3: Repoint `hil_test.py`** + +Add `import hil_lock`. Delete the moved lock + permit code and the five globals. `init_worker` keeps its exact signature and initargs; its body sets the hil_test globals it still owns (`print_lock`, `shuffle_seed`) and forwards the rest: + +```python +def init_worker(lock, seed, b_mutexes, f_sems, cmap, cmeta, hints_by_uid): + global print_lock, shuffle_seed + print_lock = lock + shuffle_seed = seed + hil_lock.init_scheduling(b_mutexes, f_sems, cmap, cmeta, hints_by_uid, log_fn=log_line) +``` + +Qualify remaining uses: `acquire_board_lock(name)` → `hil_lock.acquire_board_lock(name)` (in `test_board`), `flash_permit(` → `hil_lock.flash_permit(`, `usbtest_permit(` → `hil_lock.usbtest_permit(`, and `main()`'s startup log line + Semaphore construction read `hil_lock.FLASH_PARALLEL`/`hil_lock.USBTEST_PARALLEL`/`hil_lock.CONTROLLER_SLOTS`. `controller_map` reads in the hint-persistence block of `main` use the Manager dict it already holds locally (`cmap`) — no hil_lock global access there; verify. + +- [ ] **Step 4: Repoint pool_check to hil_lock and drop its private copies + hil_test import** + +In `pool_check.py`: replace `lock_board`/`unlock_board` bodies with the shared core — + +```python +import hil_lock + +def lock_board(name: str): + try: + fh = hil_lock.flock_nb(name) + except OSError: + info = hil_lock.read_record(name) + return json.dumps(info) if info else 'unknown holder' + hil_lock.write_record(fh, 'pool_check') + return fh + + +def unlock_board(fh) -> None: + hil_lock.clear_record(fh) + fh.close() +``` + +(Behavior note: `lock_board` currently returns the raw record text; JSON-dumping the parsed record is equivalent for display. `hil_lock.BOARD_LOCK_DIR` replaces `hil_test.BOARD_LOCK_DIR`; `os.makedirs(...)` call stays, now on `hil_lock.BOARD_LOCK_DIR`.) Then delete `import hil_test` and the pymtp stub block (`try: import pymtp ... sys.modules['pymtp'] = ...`) — pool_check now imports only `hil_lock` + `hil_flash`. + +Run: `grep -n 'hil_test' .claude/skills/hil/pool_check.py` +Expected: only the docstring mention of the protocol/history, no code references (update the docstring's "imports test/hil/hil_test.py" line to name hil_lock/hil_flash). + +- [ ] **Step 5: Add hil_lock.py to the hil_ci.sh scp list** (same block as Task 1 Step 4, one more line: `"$ROOT_DIR/test/hil/hil_lock.py" \`) + +- [ ] **Step 6: Verify** + +Run: `python3 -m py_compile test/hil/hil_lock.py test/hil/hil_test.py .claude/skills/hil/pool_check.py && python3 test/hil/hil_test.py --help >/dev/null && python3 .claude/skills/hil/pool_check.py --scan-only` +Expected: clean compile, working scan table, exit 0. + +- [ ] **Step 7: Commit** + +```bash +git add test/hil/hil_lock.py test/hil/hil_test.py test/hil/hil_ci.sh .claude/skills/hil/pool_check.py +git commit -m "hil: extract board locks and controller permits into hil_lock.py" +``` + +--- + +### Task 3: Absorb board_lock.py CLI into hil_lock.py; delete board_lock.py; rename in docs + +**Files:** +- Modify: `test/hil/hil_lock.py` (append CLI) +- Delete: `test/hil/board_lock.py` +- Modify: `.claude/skills/hil/SKILL.md`, `.claude/agents/hil-operator.md`, `.claude/agents/target-debugger.md`, `.claude/skills/etm-trace/SKILL.md`, `.claude/skills/usb-kernel-recover/SKILL.md`, `.claude/skills/target-debug/SKILL.md` + +**Interfaces:** +- Produces: `python3 test/hil/hil_lock.py hold|release|status` — identical subcommands, flags, output, and exit codes to today's `board_lock.py`. + +- [ ] **Step 1: Move the CLI from `board_lock.py` into `hil_lock.py`** + +MOVE verbatim to the end of `hil_lock.py`: `boards_from_config`, `is_locked`, `cmd_hold`, `cmd_release`, `cmd_status`, `main()`, and the `if __name__ == '__main__':` guard. Mechanical adaptations only: +- `LOCK_DIR` → `BOARD_LOCK_DIR` (all sites), `lock_path` already exists (delete the duplicate), `read_info` → `read_record` (all sites; delete the duplicate definition) +- `cmd_hold`'s holder loop body (the open/flock/json.dump block) becomes `fh = flock_nb(b)` + `write_record(fh, reason)` inside the existing try/except OSError +- `_bow_out`'s per-handle truncate loop becomes `clear_record(h)` per handle +- `cmd_release`'s probe uses `flock_nb(b)` in a try/except OSError (held → existing record/victim logic, with the literal `'hil_test.py'` comparison becoming `CI_REASON`); the free-path truncate becomes `clear_record(fh)` +- `main()`'s module docstring reference for `--help` text: keep the usage lines, updating the tool name to `hil_lock.py` + +Then delete `test/hil/board_lock.py` (`git rm test/hil/board_lock.py`). + +- [ ] **Step 2: Rename `board_lock.py` → `hil_lock.py` in the six live docs** + +Run: `cd <worktree> && sed -i 's/board_lock\.py/hil_lock.py/g' .claude/skills/hil/SKILL.md .claude/agents/hil-operator.md .claude/agents/target-debugger.md .claude/skills/etm-trace/SKILL.md .claude/skills/usb-kernel-recover/SKILL.md .claude/skills/target-debug/SKILL.md` +Then: `grep -rn 'board_lock' .claude/ test/ --include='*.md' --include='*.py' --include='*.sh'` +Expected: zero hits outside `docs/superpowers/` history (which stays untouched). + +- [ ] **Step 3: Verify CLI behavior end-to-end** + +```bash +python3 test/hil/hil_lock.py status # expect: no locks (or current holders) +python3 test/hil/hil_lock.py hold stm32f072disco --reason "split test" & +sleep 1 +python3 test/hil/hil_lock.py status # expect: stm32f072disco: {... 'reason': 'split test' ...} +python3 test/hil/hil_lock.py hold stm32f072disco --reason "rival" || echo "conflict OK" # expect: ERROR ... locked + conflict OK +python3 test/hil/hil_lock.py release stm32f072disco # expect: released holder pid NNN +python3 test/hil/hil_lock.py status # expect: no locks +``` + +Also verify CI-holder protection: create a fake record `echo '{"pid": 1, "reason": "hil_test.py"}' > /tmp/tinyusb-hil-locks/faketest.lock` — since pid 1 holds no flock, `release faketest` must clear the stale record without printing the mid-test error; then `rm -f /tmp/tinyusb-hil-locks/faketest.lock`. + +- [ ] **Step 4: Commit** + +```bash +git add -A test/hil .claude +git commit -m "hil: fold board_lock CLI into hil_lock.py, retire board_lock.py" +``` + +--- + +### Task 4: Rig verification + pre-commit + +**Files:** none new (fixes only if verification fails) + +- [ ] **Step 1: pool_check flash path on one board** + +Run: `python3 .claude/skills/hil/pool_check.py -b stm32f407disco` +Expected: `✅ dfu_runtime ✅ cafe:...`, exit 0. + +- [ ] **Step 2: Capture a pre-refactor baseline report** + +Run: `cd /home/hathach/code/tinyusb && python3 test/hil/hil_test.py -b stm32f407disco -B examples test/hil/tinyusb.json && cp hil_report.md /tmp/claude-1000/-home-hathach-code-tinyusb/*/scratchpad/hil_report_master.md` +(Primary checkout = pre-refactor code but same rig/config; its working tree already carries the new probe uids.) + +- [ ] **Step 3: Run the same board from the worktree and diff the report shape** + +Run: `cd .claude/worktrees/hil-test-split && python3 test/hil/hil_test.py -b stm32f407disco -B /home/hathach/code/tinyusb/examples test/hil/tinyusb.json && diff <(sed 's/[0-9.]*s//g;s/[0-9.]* [kMG]B\/s//g' hil_report.md) <(sed 's/[0-9.]*s//g;s/[0-9.]* [kMG]B\/s//g' /tmp/claude-1000/-home-hathach-code-tinyusb/*/scratchpad/hil_report_master.md)` +Expected: empty diff after stripping timings/speeds. Note: `-B` accepts the absolute path so the worktree run reuses the primary checkout's built firmware; `find_firmware` resolves `TINYUSB_ROOT/<build_dir>` and an absolute `-B` overrides relative rooting — if it does not (Path join semantics), instead symlink `ln -s /home/hathach/code/tinyusb/examples/cmake-build-stm32f407disco examples/cmake-build-stm32f407disco` in the worktree and use `-B examples`. + +- [ ] **Step 4: pre-commit + final grep hygiene** + +Run: `pre-commit run --files test/hil/hil_test.py test/hil/hil_lock.py test/hil/hil_flash.py test/hil/hil_ci.sh .claude/skills/hil/pool_check.py $(git diff --name-only HEAD~3 -- '*.md')` +Expected: all hooks pass. + +- [ ] **Step 5: Commit any verification fixes** + +```bash +git add -A && git commit -m "hil: post-split verification fixes" # only if Steps 1-4 required changes +``` |