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A re-run attempt merged into an empty base: another PR's HIL job ran
between attempt 1 and the retry and rewrote the shared hil_report.json,
so the run-stamp guard (correctly) refused the foreign base but the
full-fleet results were lost - the retry report contained only the
re-run cells.
Give each (run id, job) its own report dir instead:
- attempts of the same run share a dir, so the retry always finds its
own sidecar and .failed spec intact
- interleaved runs of other PRs/jobs write elsewhere and cannot clobber
- the run-stamp mechanism (.failed.run file) becomes redundant and is
removed
- stale per-run dirs are pruned after 2 weeks
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Full-fleet profiling (HIL_PROFILE=1 instrumentation, included) showed each
uPD720201 controller's serialized usbtest battery chain dominates wall time,
and a board whose marginal device port bounces during concurrent batteries
can wedge or kill the controller ("xHCI host not responding to stop endpoint
command"). Every such death traced to mimxrt1015's port (its old "kills the
uPD720201" reputation) - it is removed from the config until recabled;
mimxrt1064's enum-retry stalls were a loose device cable (re-seated).
nrf54lm20dk moves to boards-skip until its failing J-Link probe is replugged.
With the hardware fixed both cards run width-4 batteries plus full flash
churn clean, so scheduling stays simple: two symmetric knobs, flashes and
batteries budgeted per controller.
- schedule_boards(): dispatch boards round-robin across host controllers from
a persisted hint cache (~/.cache/tinyusb-hil/ctrl_cache.json), learned and
merge-on-write refreshed each run (concurrent HIL jobs keep each other's
entries). Only the cached PCI address is consumed - dispatch order and
first-flash budgeting, never battery serialization (batteries resolve live
or fail closed to an all-slot permit).
- HIL_FLASH_PARALLEL (8) and HIL_USBTEST_PARALLEL (4) are budgeted per
controller via lock slots assigned on first sight.
- re-runs: a failed run writes <report dir>/<config>.failed with the exact
re-run spec (--accumulate -b <failed board> -bt <board>:<its failed
tests>) instead of the inverted --skip-board list of everything that
passed; --skip-board is gone, --flasher/--exclude-flasher scope a config
across CI jobs by flasher type (no board names hardcoded in workflows),
and -a/--accumulate merges a re-run into the existing report. The spec is
stamped with GITHUB_RUN_ID and cleared on fresh runs, so a retry can never
consume a spec left behind by a different run's dead or skipped attempt.
- CI: esp-idf firmware builds move out of hil-build into hil-build-esp, and
the esptool-flashed boards run in their own hil-tinyusb-esp job, so the
main hil-tinyusb run starts as soon as the fast toolchains finish instead
of waiting on the slow esp-idf build (an esp toolchain flake previously
skipped the whole rig run). Artifacts are namespaced per toolchain so the
esp job downloads only esp-idf binaries.
- HIL_PROFILE=1: timestamped log lines, per-flash durations, permit-wait
logging, uid->controller map dump for analysis.
- hil_report: per-variant test duration as a dedicated trailing column,
recorded only by full runs.
Validated on the ci rig (fixed seeds 20260716/777, full fleet at 8/4):
738s/780s walls with only known-flake failures and no controller deaths,
vs 1134-1211s serialized-battery baseline.
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incompatible
The MosChip MCS9990 card is physically removed from the rig: delete its
cases-11/25 SKIP workaround (and the now-orphaned SKIP accounting) from
usbtest.py and refuse to run outright if a DUT ever sits behind one again.
usb_recover.sh gains `hub-cycle <busport>`: uhubctl VBUS cycle of the port
feeding the device, walking upstream (parent hub -> root port) until it
re-enumerates. Verified on the rig: leaf-level recovery (13-4.4 usbtest
device) and full walk to the root port on a dead branch. SKILL.md updated
for the action and the two-Renesas topology (root-port ppps is real; leaf
1a40:0201 hubs fake their "ganged" switching).
Co-Authored-By: Claude Fable 5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01WxUeX4Yn26KibfjvDg2pN9
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# Conflicts:
# .claude/skills/hil/SKILL.md
# test/hil/hil_test.py
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Pool/config:
- record real uids (ra8m1_ek), enable usbtest for espressif s3/p4, then
park ra6m5_ek and ra8m1_ek in boards-skip (ra6m5's usbtest/MSC traffic
can kill the uPD720201 host on its ROM firmware; ra8m1 USBHS bring-up
pending); max32666/nrf54lm20 stay enabled - their MosChip flakiness
never wedges
- re-enable device/usbtest on HS boards (mimxrt1064, ch32v307) now that
uPD720201 firmware 2.0.2.6 fixes the command-ring death; mimxrt1015
stays skipped - its HS battery killed the controller on both ROM and
2.0.2.6 firmware (board-specific); match the moved host-test bundles
(f723 <-> rt1064); skip never-passing tests on the new
nrf5340dk/nrf54lm20dk boards and the detached pico host bundle, each
documented with a comment
Host-controller quirk gating in usbtest.py (auto-skip, self-heals on a
healthy xHCI):
- MosChip MCS9990 EHCI: case 25 (int-OUT never scheduled, FRINDEX bug)
and case 11 (unlinked reads complete short/EREMOTEIO)
- Renesas uPD720201 xHCI: firmware-gated. The card must run firmware
>= 2.0.2.6 (RAM-uploaded - it reverts to ROM on every power cycle):
on older firmware the command ring dies under unlink stress (a
Configure Endpoint command stops completing; the hub worker deadlocks
holding the device lock; only a host power cycle recovers; three
boards reproduced it). usbtest.py reads the FW version register (PCI
config 0x6c) and refuses to run at all on older firmware - hil_test
surfaces that as a failed test with the reason. On current firmware
the full 30-case battery runs (validated FS+HS: metro_m4, f723,
f723-DMA all 30/30).
Scheduling (hil_test.py):
- Shuffle each (board, variant)'s test order with a seeded RNG
(HIL_SHUFFLE_SEED to replay) so usbtest batteries and flash churn spread
across the timeline instead of convoying on one controller.
- Per-controller usbtest + flash semaphores: HIL_USBTEST_PARALLEL
(default 4) concurrent usbtest batteries and HIL_FLASH_PARALLEL
(default 8) concurrent flashes per host controller. Profiled on
uPD720201 firmware 2.0.2.6 across 8/1..12/8: wall time falls
22.2/14.3/12.5/10.8 min at usbtest width 1/2/3/4 and plateaus there;
zero controller errors everywhere; first battery case failures
(leaf-hub bandwidth stretch) appear at 12/8, and flash width 12 only
amplifies flasher-hub contention flakes - so 8/4 is the optimum. A
separate battery-window flash throttle was profiled and dropped.
- Give every example a unique hardcoded USB PID (0x4001-0x4022, usbtest
keeps 0x4010) instead of the PID_MAP interface bitmap: different
examples now always re-enumerate back-to-back, even on boards whose
CPU reset does not drop D+ (WCH CH58x), so the EXAMPLE_PID table and
same-PID adjacency reordering in hil_test.py are gone; only the
variant-boundary same-example repeat needs a swap.
- Report matrix: stable columns with the metric-bearing tests pinned
first (usbtest, cdc_msc_throughput, msc_file_explorer[_freertos]),
the rest alphabetical.
Fail fast:
- enum wait budget 8 s on the first attempt, 4 s on retries; dfu waits
are deadline-based so dfu-util's own runtime counts against the
budget.
A device-absent failure now costs ~3-5x a passing test (20-30 s)
instead of 10-30x (47-150 s).
- CI runs hil_test with --retry 1 and no in-run second pass: a broken
fixture fails the job fast instead of holding the self-hosted runner
for hours and blocking other PRs' HIL jobs. hil_test still writes the
.skip sidecar, so a manual re-run attempt only retests what failed.
Review fixes (multi-agent adversarial review of this commit):
- tinyusb_win_usbser.inf: the PID rework moved five CDC examples onto
even PIDs the INF's odd-only DeviceList never matched (legacy-Windows
usbser binding) - appended 0x4006/4008/400a/4020/4022 to both lists.
- usbtest example: USBTEST_TIER is now overridable and the descriptors
and pumps are tier-conditional, so a board whose DCD cannot serve a
tier lowers it instead of skipping the whole example - RA2A1 (RUSB2
with no isochronous pipe) builds at tier 3 via its BOARD_ define; the
host battery follows the tier advertised in bcdDevice. Tier-4 output
verified byte-identical after the refactor.
- dynamic_configuration's second config derived USB_PID + 11 = 0x4018,
colliding with net_lwip_webserver - now USB_PID + 0x0100, outside the
per-example space. tools/check_example_pids.py (pre-commit hook)
enforces PID uniqueness incl. derived and literal idProduct values.
- usbtest.py firmware gate: matched by device ID (uPD720201/720202,
both use the 0x6c FW register), and an unreadable version (setpci
missing/denied) now refuses with its own message instead of
masquerading as "firmware 0x00000000"; noted the gate is necessary
but not sufficient (board-specific kills stay per-board skips).
- hil_test: deadline waits use time.monotonic(); multiprocessing
context pinned to fork (raw semaphores in Pool initargs); flash and
usbtest permits unified into one fail-closed, exception-safe
ctrl_permit (unknown controller takes every slot and logs a warning
instead of silently borrowing slot 0); an all-skipped battery
reports as skip, not "0/0" failure; slow-body polls (mtp, printer,
disk read) go through a shared deadline-based wait_until so their
bodies count against the enum budget; throughput's FS detection
compares serials case-insensitively like every other walk; a missing
MSC read-speed line now fails the host msc_file_explorer test
instead of passing with an empty metric.
Hardening:
- fail fast (15 s) when a driver-registry sysfs write blocks: a wedged
device otherwise turns every subsequent battery into an unkillable
D-state writer and silently hangs the whole run
- usb-recover skill: a VM reboot is not a reliable cure (MosChip hubs
latch up across the PCIe reset); full host power cycle is
Co-Authored-By: Claude Fable 5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01HeF2gZ1M7GWkz6Av4BpKPg
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Confirmed by a 10-finder / 28-verifier adversarial review pass:
board_lock.py — the flock is now the sole authority: drop cmd_hold's
pid-liveness pre-gate (a live hil_test.py pool worker's stale record no
longer blocks a genuinely free board); cmd_release probes the flock and
only signals a verified holder, refuses to kill hil_test.py holders
(CI mid-test), handles PermissionError; the holder daemon truncates its
lock records on SIGTERM and keeps the success pipe clear of fds 0-2
(closed-stdio hold used to leave an orphan holder while reporting
failure); --config default resolves beside the script.
hil_test.py — truncate the lock record on per-board release (pool
workers outlive their flocks); warn instead of silently failing open
when the lock dir is unusable; error out on -b names absent from the
config (was a silent zero-test exit 0, readable as a green HIL run);
drop an emptied board row in accumulate_report (variant boards left a
blank ghost row).
workflows — remove the stray positional arg that made the validate size
stage exit 2 on every run; wrap JSON.parse(args) in all six scripts;
factor pr-babysit's drifted reply recipe into postReplyRecipe and dedup
refutation replies across cycles; validate args.pr and maxCycles;
driver-review rejects an empty dimensions list; hil-validate drops a
dead guard clause and retries diagnostics with -v -r 1.
agents/docs — port-dev scopes git clang-format to its own files
(concurrent workers reformatted each other in shared checkouts);
hil-operator/hil skill wording matches actual fail-fast output; the
implementation plan is now a DO-NOT-EXECUTE historical record (banner +
checked boxes) so plan-executing agents cannot revert shipped files.
Verified: lock storm 1-winner-in-10, stale-record hold, closed-stdio
hold, dead-pid cleanup, CI-holder refusal, ghost-row 4-scenario merge,
unknown-board exit 1, py_compile + check.sh on all six workflows,
pre-commit clean.
Co-Authored-By: Claude Fable 5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01Upj4hta5TNoAbidqeC1zZ6
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Review-fix batch (owner-confirmed) on the multi-agent harness:
- board_lock: detach holder stdio so a captured `hold` cannot hang on the
daemon's inherited pipe; probe locks by holder-pid liveness instead of a
momentary flock, which could spuriously fail a concurrent acquirer
(storm-tested: 1 winner in 10, 0/15 acquire failures under probe storm)
- hil_test: locked board renders a visible board-locked fail row so the
report matches the exit code; stale marker cleared on a real re-run
- pr-babysit: autoPush now opt-in (default dry run); resolve recipe
paginates reviewThreads; post-push resolve gets issue-comment fallback
- validate: size stage honors non-default base via --base-branch; pvs
stage delegated to the new agent
- new static-analyzer agent (sonnet): PVS-Studio SAST+MISRA for one
board, structured findings gated on files changed vs base
Co-Authored-By: Claude Fable 5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01Rn1AN5DsTdFhRwhugfgKZi
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Binds the kernel usbtest driver (gadget-zero profile), runs the tier-based
battery, auto-recovers kernel-side hangs, and skips cases the host
controller cannot run (MosChip MCS9990 EHCI int-OUT).
Co-Authored-By: Claude Fable 5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01HeF2gZ1M7GWkz6Av4BpKPg
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Add worker agents (builder, port-dev, driver-reviewer, hil-operator,
pr-monitor), deterministic workflows (validate, fanout-dev, driver-review,
hil-validate, full-check, pr-babysit) and a /pre-pr gate skill, so sessions
can fan build/test/review/PR-triage work out to tiered subagents. pr-babysit
drives a PR to green: triage CI + bot reviews, fix validated findings, verify,
push, and reply-to + resolve each inline review thread (fixed or refuted).
Replace the stop-the-runner HIL discipline with per-board flock locks:
test/hil/board_lock.py plus a fail-open guard in hil_test.py let CI and dev
sessions share the rig per board (locked boards fail fast and re-run;
HIL_NO_BOARD_LOCK=1 is a user-authorized bypass). The actions-runner is
never stopped.
Design spec, implementation plan, and real-rig smoke evidence under
docs/superpowers/.
Co-Authored-By: Claude Fable 5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01Rn1AN5DsTdFhRwhugfgKZi
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Prefix each rig's hil_report.md matrix with a one-line tally
(passed / failed / skipped) so the number of failed tests is visible at a
glance in the PR comment without scanning the table. A metric-string cell
(e.g. throughput) counts as a pass; blank/not-run cells are excluded.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
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Add the device-only CH582M-EVT (WCH USBFS via the shared dcd_ch32_usbfs.c),
riscv-gcc, flashed by openocd_wch probe 7FD88F0604B5, to tinyusb.json.
Also reorder device_tests to keep examples sharing a VID:PID non-adjacent:
cdc_msc and cdc_msc_throughput both use cafe:4003, and on boards whose
CPU-reset does not drop D+ (e.g. WCH CH58x via openocd) back-to-back same-PID
firmware leaves the host on the previous example's cached descriptors, so the
new example's CDC never enumerates and the test fails. Moving dfu (cafe:4000)
between them changes the PID and forces the host to re-enumerate.
Remote HIL on ci.lan: all device examples pass, including cdc_msc_throughput
(no skip needed).
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
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arecord (alsa-utils) is a documented HIL host requirement, like
mtools/libmtp9/iperf — none of which have a skip-if-missing guard. The
audio test was the exception: it silently returned 'skipped' when arecord
was absent, masking host misconfiguration. The ci.lan rig had been
silently skipping device/audio_test_freertos on every board because
alsa-utils was never installed.
Remove the shutil.which('arecord') guard so a missing package surfaces as
a failure, consistent with the other tool-dependent tests, and drop the
now-unused shutil import. Note in the host-setup comment that these
packages are required (a missing tool fails its test rather than skipping).
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
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dcd/musb: defer EP0 SETUP during DATA_IN/STATUS race
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* hil: enable nanoch32v203 in CI with fsdev + usbfs variants
nanoch32v203 was parked in boards-skip; move it into the active pool now
that the board is wired to the ci.lan rig. Cover both USB device IPs as
build variants:
- nanoch32v203-fsdev: RHPORT_DEVICE=0 (USBD / stm32 FSDev IP)
- nanoch32v203-usbfs: RHPORT_DEVICE=1 (WCH USBFS IP)
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pyserial's posix write() raises SerialTimeoutException after partial
progress with the byte count lost, so the retry loop re-sent from the
same offset and could duplicate bytes on the wire — surfacing as bogus
data-mismatch failures that look like device firmware bugs.
write_timeout is already a total per-call deadline, so the loop added
duplication risk without extending the budget: write once and treat a
timeout as fatal. Default bumped 2 -> 10 s to keep the old overall
bound; HIL_SERIAL_WRITE_DEADLINE removed.
The per-character CLI loops keep their existing pacing (the 2 ms sleep
between single-byte writes already spaces them on the wire); no
unbounded ser.flush()/tcdrain is added.
Review follow-up for #3643 (hil_test.py l.257/264 findings).
Co-Authored-By: Claude Fable 5 <[email protected]>
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# Conflicts:
# test/hil/hil_test.py
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* test/hil: replace build.flags_on with named variant schema
Boards declare build variants as `variant: [{name, flags}]` instead of
`build.flags_on`. The variant `name` is the build dir (cmake-build-<name>) and
the HIL report row; `flags` is the raw CFLAGS string (-D...=1) injected via
CFLAGS_CLI. No `variant` => a single build named after the board.
- build.py: --build-name <name> (dir) + --cflag=<token> (raw CFLAGS, repeatable,
=form survives the matrix's shell word-splitting); drop -f1/CFLAGS wrapping.
- hil_ci_set_matrix.py: emit one build arg per variant.
- hil_test.py: iterate variants; report row + build dir = variant name.
- hil_ci.sh: copy all cmake-build-<board>* dirs for -b runs.
- get_deps.py: accept (ignore) --build-name/--cflag from matrix args.
- tinyusb.json: migrate all 6 flags_on boards to variant.
* board_test: park CI build with busy spin instead of wfe
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hil: park boards with idle board_test instead of erasing flash
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Teardown: instead of flashing device/board_test (a USB-less blink loop that
keeps the MCU busy-looping), erase the first flash sector (vector table) so the
board faults to idle after its tests — no USB, lower power, faster. Per-flasher
erase_<name>: openocd/openocd_adi `flash erase_sector 0 0 0`; stlink `--erase
0`; jlink erases the sector at the flash origin read from the ELF (pure-Python,
new elf_flash_origin); esptool `erase_region 0x0 0x4000`; lm4flash writes a 4 KB
all-0xFF blank image (lm4flash erases before programming, so the first sector
ends up blank). device/board_test flash remains a fallback for flashers with no
erase_ function. The teardown is no longer a report column (it's cleanup).
Report: cdc_msc_throughput and msc_file_explorer[_freertos] now return a compact
read/write speed shown in their report cell instead of the pass tick (e.g.
"C 652k/422k M 1.1M/783k", "rd 1.2MB/s"). test_example returns an optional
metric; render_matrix shows it verbatim. Firmware lookup factored into
find_firmware (reused by the erase teardown).
Verified on the rig (stm32f723disco, jlink): erase disables the board in 0.8 s
and it disappears from the bus; the throughput cell shows live speeds.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
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Neutral white circle for skipped, giving a ✅/❌/⚪ pass/fail/skip set.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
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Colored emoji render green/red in the GitHub PR comment, far more visible than
the monochrome ✔/✖ dingbats. Skip stays ➖.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
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The report sidecar lives in a persistent dir (it survives the CI workspace
clean so accumulation works across run attempts). A full run is "fresh" and
must not merge prior state, but previously fresh only avoided *loading* the
json at merge time — if a fresh run crashed before writing the report, the
stale json/md from an earlier run lingered and a retry (fresh=False) could
merge it, or the always() upload could post it. Delete hil_report.json/.md at
the start of a fresh run so prior results can never leak.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
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hil_test.py persists results in a hil_report.json sidecar and regenerates
hil_report.md from it. A full run starts fresh; a re-run (--skip-board / -bt,
i.e. the .skip file) merges into the existing report so already-passed
boards/tests are preserved while only re-run cells update. The report dir is
configurable via HIL_REPORT_DIR.
build.yml: each HIL rig writes the report to a workspace-sibling dir that
survives the per-attempt workspace clean, and uploads it as an artifact. A new
hil-report job merges the rigs' reports into one sticky PR comment (marocchino)
with one table per rig.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
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Per review (HiFiPhile): Ninja Multi-Config is needed for IAR, otherwise the
optimization level can't be lowered to none for debug. Revert gen_presets.py
back to Ninja Multi-Config (keeping only the cmake-build-<board> binaryDir
change), and instead teach hil_test.py to locate <ex>.elf whether it sits
directly in the example dir (single-config) or under a per-config subdir like
RelWithDebInfo/ (multi-config).
Verified: stm32u083nucleo passes 13/13 remote HIL with a multi-config preset
build (rsync preserves the RelWithDebInfo/ subdir; the resolver finds it).
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
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hil_test.py now writes hil_report.md and prints it to stdout: rows are
boards, columns are tests (bare example names), cells are pass/fail/skip.
test_example returns a per-test status, test_board collects a board x test
grid (one row per flags-on variant), and main() renders an aligned table.
A missing binary counts as skipped. hil_ci.sh copies the report back from
the remote after a run; hil_report.md is gitignored.
Co-Authored-By: Claude Opus 4.8 (1M context) <[email protected]>
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* add ek_tm4c123gxl to the hil pool, flashing with lm4flash
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- Removed `pyfatfs` dependency in favor of `mtools` for reading FAT volumes, simplifying the block device read logic.
- Updated `requirements.txt` and added detailed host setup instructions for system packages.
- Switched to `cython-hidapi` for HID tests, replacing deprecated APIs with updated usage.
- Removed unnecessary warnings suppression and `fs` module.
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Signed-off-by: HiFiPhile <[email protected]>
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Signed-off-by: HiFiPhile <[email protected]>
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hcd/dwc2: fix txfifo full check
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Co-authored-by: Copilot <[email protected]>
Signed-off-by: Zixun LI <[email protected]>
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Co-authored-by: Copilot <[email protected]>
Signed-off-by: Zixun LI <[email protected]>
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hil remove hub from pico2 since it is not stable
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The CI HIL host hits an intermittent USB net interface enumeration race
that fails this test consistently while the device-side build/code is
fine. Disable the entry in device_tests so the rest of the HIL suite can
gate the PR; will re-enable once the host-side flake is addressed.
Co-Authored-By: Claude Opus 4.7 (1M context) <[email protected]>
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The CI HIL host repeatedly fails the test with "USB net iface enx... did
not come up with 192.168.7.x within 15s" — USB enumeration + DHCP serve
takes longer there than on the local rig. Bump just this test's timeout
to 30s; other tests stay on the 15s global ENUM_TIMEOUT.
Co-Authored-By: Claude Opus 4.7 (1M context) <[email protected]>
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